UAE customer tire shredder site
UAE Customer Tire Shredder Site
UAE customer tire shredder site
The dual-shaft shredder has high working intensity and harsh operating environment. The main shaft of the equipment, the blade of the shredder, and the bearing of the main shaft are all faced with high-load operations. The maintenance work of the shredder bearing is introduced today.
Why should the bearing be regularly maintained?
Double shaft shredder cutter shaft
1. Bearing maintenance has the effect of cooling and heat dissipation.
Prevent the shredder spindle from increasing the temperature of the parts due to frictional heat generation, resulting in aggravated adhesive wear and corrosion wear, reducing work efficiency and causing damage to the spindle.
2. Sealing protection.
The lubricating grease of the bearing can effectively isolate the moisture, oxygen and harmful medium erosion in the humid air, and can also prevent water, dust and impurities from invading friction.
3. Effectively reduce friction and wear.
Since the bearing lubricating film can reduce the friction factor between the two moving parts, it will reduce the wear consumption of the parts, thereby prolonging the life of the dual-shaft shredder, reducing power consumption and improving the operating characteristics of the equipment.
Inspection and maintenance of the main shaft bearing of the double-shaft shredder
1. Clean the floating coal and sundries around the bearing chamber of the main shaft every shift every day. When cleaning the bearings, the site should be cleaned to ensure a clean environment and prevent secondary pollution of the bearings.
2. Check the heating and wear of the bearing from time to time, determine whether the bearing is in good condition and whether it is worn, regularly add lubricating grease, and replace the oil seal;
3. If the bearing has abnormal noise or heat due to wear, it is necessary to replace the bearing, clean the bearing chamber, replace the new bearing, add lubricating grease, replace the oil seal, and then assemble, restore and install.
Installation steps of the main shaft bearing of the dual-shaft shredder
1. Before installing the bearing, the bearing chamber and inner oil should be sealed on the main shaft;
2. Before installing the bearing, check whether the bearing is rusted and whether the rotation is flexible. If there is, clean it with diesel oil or kerosene;
3. Before installing the bearing, the bearing oil bath should be heated, and the bearing should be heated and then installed on the shaft. During the installation process, the end face of the bearing should not be directly hit with tools such as a hammer to avoid damage to the bearing;
4. After the bearing is installed, put the bearing on the main shaft, and seal the transparent cover and outer oil after installation.
5. After the bearing is installed, the double-shaft shredder is started, and it should run idly for 30 minutes to check the operation of the equipment.
Korean Customer PCB Recycling Production Line Installation
At present, electric vehicles, as a new energy means of transportation, are closely related to our lives. But the "hidden danger" behind this is not small. Take battery recycling as an example. According to statistics, last year alone, the total amount of discarded vehicle batteries in the world was as high as 100,000 tons, which is not a small number.
Under the rising trend of battery raw materials, the regenerative value of rare metals such as nickel, cobalt, and manganese in electric vehicle batteries is prominent, and there are often severe price fluctuations due to the hot sale of electric vehicles. The circular economy of recycling and reuse can grasp the source of raw materials to ensure stable supply and thus stabilize market prices.
Automotive lithium battery
At present, there are two types of recycling and utilization of waste electric vehicle batteries in the world, cascade utilization and recycling.
The so-called cascade utilization is to continuously "degrade" the battery until the last trace of its value is drained. Therefore, many things you see in life may have its participation.
At present, the physical sorting of used batteries is mainly carried out in China by pyrolysis or mechanical disassembly. When passing through the proper recycling channels, the waste electric vehicles will basically have the following uses after they meet the conditions of echelon utilization after evaluation and judgment:
Large-capacity power battery packs are generally used to build energy storage devices such as solar power generation and wind power generation, which can reduce the cost of power generation to about 20% of the use of new lithium batteries.
Lithium battery recycling technology process
Power batteries with less capacity can be used for vehicles with low power and endurance requirements, such as golf carts, shuttles for commuting in parks, and AGVs for autonomous transportation in factories.
There are also some waste batteries that can be used for the construction of communication base stations. With the advancement of 5G technology, the density of 5G network base stations has increased year by year, which requires a large amount of power supply. The cascade utilization of power batteries just solves this problem.
If the battery is damaged or the remaining energy is insufficient, it needs to be recycled, and the valuable metals, electrolytes, plastics, etc. in the battery are recycled and re-made into raw materials for batteries or other products. A car lithium-ion battery can contain 8 kilograms of lithium, 35 kilograms of nickel, 20 kilograms of manganese, and 14 kilograms of cobalt, all of which are very valuable metal elements.
Lithium battery recycling and processing equipment is used as lithium iron phosphate battery, lithium cobalt oxide battery, lithium manganate battery, lithium battery processing, etc. Its function is to improve the recovery rate of lithium batteries, improve the sorting performance of lithium batteries, improve the recovery rate of copper, aluminum and precious metals in waste lithium batteries, and reduce the consumption of raw materials and environmental pollution.
The principle of lithium battery recycling and processing equipment: The lithium battery recycling and processing equipment shreds the shell of the raw material with a shredding device, and then shreds the shell to less than 10mm through a coarse shredder, then enters a particle pulverizer for peeling and pulverization, and then enters a micropowder classifier for separation processing. The tail ash is collected by the rear cyclone separator and pulse dust collector. The waste lithium battery positive and negative electrode sheet processing equipment is based on the structure of the positive and negative electrodes of the lithium battery and the material properties of its constituent materials, copper and carbon powder. The material is separated and recovered, and the complete set of equipment operates in a negative pressure state, without dust escaping, and the metal sorting effect is good.
Thailand Customer Electronic Waste (PCB) Plant
British Customer Double Shaft Shredder Work Site
Electrostatic separator Uses:For separation of metal and nonmetal, Adopts high voltage electrostatic processing principle ,separating the metal and non-metal materials according to their different conductivity . Our company developed the energy efficient and environmentally friendly electrostatic separator together with the China association of static electricity, on the basis of various separation technology at home and abroad. We get the best separation effect through years of practice, the separation efficiency is as high as above 99.9% , impurity rate is less than 1% , and no secondary pollution .This machine can be used for all kinds of metal , plastic and other non-metal material separation , such as the waste printed circuit boards, cable, aluminum, plastic and other scrap materials.
MACHINE FEATURES
1.High precision separation .
2.Easy to operate, simple to maintain .
3.Cover small area and easy to move.
PARAMETERS
Model
ZY-ES 1000
ZY-ES 1500
ZY-ES 2000
ZY-ES 2500
ZY-ES 3000
Powder
3.1 Kw
4.6 Kw
5.5 Kw
7.5 Kw
11.1 Kw
Capacity
100 Kg/H
300 Kg/H
500 Kg/H
800 Kg/H
1000 Kg/H
Dimension L/W/H
1.5*1.2*2.5 m
2.2*1.5*3.3 m
2.7*1.6*4.3 m
3.2*1.6*4.3 m
3.6*1.8*4.3 m
Weight
0.8 Ton
2.0 Ton
3.2 Ton
3.8 Ton
4.5 Ton
Singapore Customer Pcb Crushing And Recycling Production Line Installation Site
Australian Customer Tire Recycling Production Line Installation Site
Tire to rubber granules through the tire recycling equipment is a mainstream type of tyre recovery.There are more than three billion waste tires all over the world now and it is growing at one billion waste tires each year.Waste tire is called "black pollution", has strong heat resistance and corrosion resistance and is very hard to degrade, so it gradually becomes new solid waste pollution sources. If this "black pollution" can not be disposed early, it will cause great harms to the environment.
APPLICATION
Tire to Rubber Granules Plant is applicable to all kinds of rubber products, such as waste tires, rubber shoe soles, waste pipes, rubber conveyor belt, etc. Among them, waste tire is the main raw material.

FINAL PRODUCTS
By Tire recycling plant, get the final product is rubber powder, fiber and steel wire, concrete rubber powder fineness (mesh) can be processed according to the needs of customers. We can offer different capacity of waste tire recycling plant from 100 kg/h to 3000 kg/h. The rubber powder size 10, 20 mesh, 30 mesh, 40 mesh, 60 mesh, 80 mesh, and the Max 120 mesh.

WASTE TYRE RECYCLING PROCESS

TIRE CUTTING MACHINIE

CUSTOMER WORKSITE

PRODUCT USAGE
The series of machines are suitable for mstal recycling procssing factor,theautormobile disrmanting plants, smelting foundry industry alkinds of shape steeland al kinds of metal structures for cold cut,processed into qualified burden.

MODELS
Direct supply from manufacturers, complete models, different models are suitablefor cutting different materials, and support customization. Please do not hesitate tocontact us.

PARAMETERS
Model
Max.Cutting Force
Blade length
Max.blade opening
Shearing speed
Cutting standard
Motor (KW)
Square Metal
Round Metal
Q43-63
63 ton
600 mm
320 mm
14~25
30x30
Φ35
7.5
Q43-100
100 ton
600 mm
320 mm
14~25
40x40
Φ45
7.5
Q43-160A
160 ton
600 mm
320 mm
11~12
55x55
Φ65
18.5
Q43-200
200 ton
800 mm
380 mm
10~18
65x65
Φ70
22
Q43-250
250 ton
800 mm
420 mm
8~16
70x70
Φ80
30
Q43-315
315 ton
1200 mm
560 mm
6~10
80x80
Φ90
37
Q43-400
400 ton
1200 mm
580 mm
4~10
90x90
Φ100
22x2
Q43-600
600 ton
1800 mm
860 mm
4~10
100x100
Φ120
30x2
WORK SITE

Indian Customer Double Shaft Shredder Work Site