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Copper Extraction Recycling Machine from Waste Cables

Extracting copper from scrap cables is an essential process in the recycling industry, to recover valuable copper while minimizing the impact on the environment. Copper is a very valuable material because of its excellent electrical conductivity and is widely used in electrical and electronic applications. This paper describes the techniques and equipment used to extract and recover copper from scrap cables.

Copper extraction and recovery machines are designed to efficiently separate copper from insulation and other materials in scrap cables. The process typically involves several stages, each using specialized equipment to ensure maximum copper recovery while minimizing environmental impact.

Key components and processes

1. Pulverization

The first stage is to pulverize the scrap cable into small pieces. Pulverizers equipped with sharp blades cut the cable into manageable sizes for further processing.

Copper Extraction Recycling Machine from Waste Cables

Copper Extraction Recycling Machine from Waste Cables

2. Pelletizing

After pulverization, the material is fed into a granulator to further reduce the size of the cable fragments. The granulator breaks the material into small particles and separates the copper from the plastic insulation.

3. Separation

The separated particles are then subjected to a separation process that isolates the copper from the rest of the material. Common separation techniques include:

Air separation: using an air stream to separate the lighter plastic particles from the heavier copper particles.

Vibratory separation: using vibrating screens to sort materials based on size and density.

Electrostatic separation: using an electrical charge to separate conductive copper from non-conductive materials.

4. Dust removal

Dust and fine particles are generated during the crushing and pelletizing process. An efficient dust removal system ensures a clean working environment and prevents the release of potentially harmful particles into the air.

Benefits of using Copper Extraction Recycling Machine

1. High efficiency

These machines are designed for high throughput and can process large quantities of scrap cable quickly and efficiently.

4. Cost-effective

Automating the copper extraction process reduces labor costs and increases the overall profitability of the recycling operation.

Copper extraction recovery machines play a vital role in the recycling industry, providing an efficient and environmentally friendly solution for recovering valuable copper from scrap cable. By utilizing advanced technology and automated processes, these machines ensure high recovery rates and contribute to sustainable resource management.


What is double shaft shredder machine?

The Twin Shaft Shredder is a widely used industrial shredder designed to efficiently process materials. This versatile machine is vital in recycling, waste management and primary shredding.

The shredder has two counter-rotating shafts that are equipped with cutting blades. These shafts move slowly in opposite directions to ensure efficient shredding of pre-sorted materials. The sturdy frame supports heavy-duty operation and provides stability during the shredding process.

MATERIAL ENTRY: Material enters the shredder and is caught between the rotating shafts.

CUTTING ACTION: The counter-rotating shafts cut the material into small pieces.

OUTPUT: Shredded material exits in strips, the width of which is determined by the design of the cutter.

Dual shaft shredders can process a wide variety of materials including: plastics, wood, metal, e-waste, and general waste.

Double Shaft Shredder Machine

Double Shaft Shredder Machine


LOW RPM, HIGH TORQUE: Efficient shredding with minimal heat and dust.

Rugged: Durable and reliable, can handle hard materials.

High efficiency: Consistent performance in reducing material size.

Versatility: Suitable for a wide range of materials and applications.

The Twin Shaft Shredder is an essential tool for efficient material handling. Their robust design, efficient functionality and versatility make them invaluable in industrial environments, contributing to sustainable practices and resource management. If you need it, please feel free to leave a message with us for more information.


Algeria aluminum plastic separator customer site

Algeria aluminum plastic separator customer site

Algeria aluminum plastic separator customer site


Copper wire recycling processing machines

Copper wire recycling processing machinery is a kind of equipment specially used for recycling waste cables. Through efficient processing, it can separate and recycle materials such as metals and plastics in waste cables, to realize resource reuse. This article will introduce the relevant technologies and equipment of cable wire recycling processing machinery, as well as its important role in the field of environmental protection.

Cable wire recycling processing machinery usually includes the following main steps:

Copper wire recycling processing machines

Copper wire recycling processing machines

a) Cutting and crushing: The waste cables are first cut into smaller lengths and then crushed by crushers for better subsequent processing.

b) Gravity sorting: The crushed cable wire materials are placed in a vibrating screen or gravity sorter, and the gravity difference of the materials is used to separate metals and plastics.

c) Magnetic sorting: Magnetic sorting equipment such as magnetic separators are used to separate the metal parts containing iron materials from other non-magnetic materials.

d) Electrostatic sorting: Different types of materials such as metals and plastics are further separated through electrostatic sorting technology.

e) Final recycling: The separated metals and plastics are reprocessed so that they can be put into new production processes. Application of Cable Recycling Machinery

Cable recycling machinery is widely used in the recycling process of waste cables. They can process cables of various types and specifications, including communication cables, power cables, data cables, etc. The high efficiency and automation of these mechanical equipment greatly improve recycling efficiency and resource utilization. If you are interested in waste copper wire recycling equipment, please feel free to contact us for consultation.


Solar panel dismantling, crushing sorting and recycling machine

Effective recycling and disposal of solar panels at the end of their life becomes especially important. Below is information about solar panel dismantling, shredding, sorting, and recycling equipment:

Automated solar panel dismantling equipment/production lines:

These can be supplied as fully automated production lines or as stand-alone machines.

The “Heated Blade Separation Method” (patented technology) is used to automatically separate glass from other materials.

Stand-alone machines including Frame Separators, J-Box Separators, and Glass Separators are available upon request.

Processing time is about 60 seconds per panel, and it is suitable for various domestic/imported crystalline silicon solar panels.

By the heated blade separation method, glass can be separated from metal without crushing, realizing full recycling of both glass and metal.

Photovoltaic Panel Disassembly Sorting Plant

Photovoltaic Panel Disassembly Sorting Plant

Semi-automatic frame and J-Box separator:

Can automatically separate four frames and one J-Box at a time.

Can be loaded onto a truck for on-site operation, thereby reducing transportation costs.

Processing time is approximately 40 seconds and uses only electricity to separate and collect aluminum and copper on the truck.

Solar panel recycling process:

First, the aluminum frame of the solar panel is removed.

Then, the glass is crushed and removed using special crushing equipment.

The glass is collected separately, while the rest is crushed and sorted to completely separate the internal metal and scrap metal material.

These technologies help to achieve sustainable management of solar panels, reduce environmental impact, and save valuable resources. If you need more detailed information, please feel free to contact us!


How much does it cost to start an e waste recycling business?

With the rapid development of technology and the popularization of electronic products, e-waste has become one of the serious challenges to the global environment. The rise of the e-waste recycling business provides an important solution for environmental protection and also becomes a promising business opportunity. Suny Group will introduce you to the start-up cost, technical equipment, and related expenses of the e-waste recycling business, as well as the economic benefits and prospects of the industry.

Status of e-waste recycling:

According to statistics, more than 50 million tons of e-waste is generated globally every year, of which only about 20% is reasonably recycled and processed. This not only causes serious pollution to the environment but also wastes a lot of valuable resources. Therefore, the demand for the e-waste recycling business is becoming increasingly urgent.

E-waste mobile phone

E waste recycling business

Technical equipment for e-waste recycling and related costs:

Starting an e-waste recycling business requires a certain amount of investment in technical equipment and related costs. The major equipment includes e-waste dismantling machines, crushing and sorting equipment, metal separation equipment, chemical treatment equipment, etc. The cost of this equipment varies by brand and size. Generally speaking, the equipment investment cost for starting a small to medium-sized e-waste recycling business ranges from approximately hundreds of thousands of dollars to millions of dollars. In addition, site rental or purchase costs, employee wages and training costs, transportation and logistics costs, marketing and promotion costs, etc. need to be considered. These costs vary by region and size, but as a rough estimate, the total cost of starting an e-waste recycling business is usually in the range of millions to tens of millions of dollars.

Economic Benefits and Prospects of E-waste Recycling:

Despite the high start-up cost of an e-waste recycling business, the industry offers promising economic benefits and prospects.

E-waste contains many valuable metals and other recyclable materials such as copper, aluminum, zinc, and nickel. By recycling these materials, not only can the exploitation of natural resources be reduced, but also the production cost can be lowered. In addition, there are some rare metals in e-waste such as palladium, iridium, rhodium, etc. Recycling these rare metals is especially important to meet the needs of the high-tech industry.

Starting an e-waste recycling business requires some investment costs, but the industry has broad economic benefits and prospects. By recycling and treating e-waste, we can reduce resource waste and environmental pollution, as well as create jobs and promote sustainable development. If you are interested in e-waste recycling, we can provide you with a detailed and feasible recycling program and technical support, you are welcome to contact us at any time.


UBC scrap charring and paint removal process equipment

Recycling and treatment of waste cans has become an important task for environmental protection and resource recovery in modern society. Paint removal is one of the key steps in the treatment of easy-open cans, and its purpose is to completely remove the paint from the surface of cans for further recycling and reuse.

Continuous Carbonization Oven is an innovative equipment for can paint removal, which not only can turn waste cans into treasure but also can increase economic benefits. This equipment operates under oxygen-free conditions, which can maximize the protection of cans’ aluminum alloy oxidation difficulty, and does not produce secondary pollution. At the same time, the continuous carbonization furnace can also realize continuous mass production and improve processing efficiency. The following are the main features of this equipment:

UBC scrap charring and paint removal process equipment

UBC scrap charring and paint removal process equipment

Oxygen-free environment: The continuous carbonization furnace maintains oxygen-free conditions during operation, preventing the oxidation of canned aluminum alloy, thus protecting its quality and performance.

No Secondary Pollution: The design of the equipment makes it possible to dispose of used cans without generating secondary pollutants, which is in line with the requirements of environmental protection.

Continuous large-scale production: The continuous carbonization furnace is capable of continuous large-scale production, which improves the processing efficiency and capacity.

Economic benefits: By converting used cans into valuable aluminum materials, the Continuous Carbonization Furnace not only realizes the reuse of resources but also brings economic benefits.

Continuous Carbonization Furnace is an innovative technology to remove paint from cans. Using carbonization, paint is removed from the surface of cans, protecting the aluminum can body and enabling the reuse of used cans. The application of these technologies not only helps environmental protection and resource recycling but also creates economic benefits. If you are interested or want to know more video information, please feel free to contact us for consultation.


Japanese aluminum plastic separator site

Japanese aluminum plastic separator site

Japanese aluminum plastic separator site


Double shaft scrap metal shredder

In the scrap metal recycling and processing industry, a double-shaft scrap metal shredder is a very important piece of equipment that can efficiently process all kinds of scrap metal materials. It consists of several components, including a motor, gearbox, feed hopper, shredding blades, shaft, base frame, and control box. The number and width of the shredder’s blades determine the size of the final material to be processed.

Twin-shaft scrap metal shredder has the following significant features that make it highly favored:

Customized design: personalized according to user requirements to ensure that specific needs are met.

Low speed and high torque: low noise during operation and compact structure of the equipment, providing a better working environment.

Double shaft scrap metal shredder

Double shaft scrap metal shredder

Blades made of special materials: The blades made of wear-resistant materials have a long service life and high utilization rate, and it is very easy to replace the blades.

Overload protection: when an overload occurs in the shredder or when there is a foreign object in the cutting unit, the rotor will automatically stop and reverse to avoid overfeeding and prevent damage.

According to different models, the twin-shaft scrap metal shredder has different technical parameters. For example:

ZY-SS 1000: the motor power is 30*2 kW, the processing capacity is 1-2 tons/hour, the number of blades is 40, and the diameter of the blades is 400 mm.

ZY-SS 1200: the motor power is 45*2 kW, the processing capacity is 13-15 tons/hour, the number of blades is 40, and the diameter of the blades is 400 mm.

Twin Shaft Scrap Metal Shredders are widely used to process all kinds of scrap metals, such as aluminum can bundles, steel drums, car shells, colored steel tiles, copper and aluminum radiators, bicycles, steel wire ropes, automobile engines, waste cable wires, aluminum-plastic panels, aluminum alloys, and metal drums.

These twin-shaft scrap metal shredders play an important role in the scrap metal recycling industry due to their high efficiency, durability, and environmentally friendly features. With the continuous advancement of technology, these machines will continue to improve the efficiency and quality of scrap metal processing. SUNY GROUP has rich experience and advanced technical support in solid waste processing with Twin Shaft Shredder. If you have any needs, please feel free to contact us, we will be happy to provide you with consulting services.


Automated Solar Panel Disassembly Recycling Equipment Line

With the rapid development of solar photovoltaic power generation, a large number of photovoltaic panels are gradually entering the end-of-life stage, how to effectively recycle the valuable resources in these panels has become an important issue in front of the photovoltaic industry. automated solar panel disassembly equipment line researched and developed by SUNY GROUP came into being, which provides a highly efficient and environmentally friendly solution for photovoltaic recycling and reuse.

The automated solar PV panel dismantling equipment line is mainly composed of the following equipment:

Feeder: feeds waste PV panels into the dismantling line.

Dismantling machine: to dismantle the aluminum frame, power box, glass, and other materials.

Crusher and milling machine: crushes PV panels into small pieces and grinds them.

Sorting machine: Separate the glass, aluminum frame, battery cells, and other materials in the PV panels.

Cleaning machine: clean the separated glass, aluminum frame, battery, and other materials.

Dryer: Dry the cleaned materials.

Classifier: Classify the silicon wafers, wires, and other materials in the cell.

Conveyor: Convey the separated, cleaned, dried, and graded materials to the corresponding storage containers.

Automated Solar Panel Disassembly Recycling Equipment Line

Automated Solar Panel Disassembly Recycling Equipment Line

The working principle of the automated solar PV panel dismantling equipment line is as follows:

Feeding: Waste PV panels enter the dismantling line through the feeding machine.

Dismantling: Through the automatic dismantling and separating machine, the aluminum frame, power box, and glass of solar panels can be effectively removed.

Crushing: The crusher crushes the PV panels into powder, which is convenient for the subsequent separation operation.

Separation: The separator uses physical methods, such as vibration, screening, magnetic force, etc., to separate the glass, aluminum frame, battery cells, and other materials in the photovoltaic panels.

Cleaning: The washing machine uses water, chemical cleaning agents, etc., to clean the separated glass, aluminum frame, battery cells, and other materials to remove surface dirt and impurities.

Drying: The dryer removes water from the cleaned materials by drying them with hot air or vacuum.

Grading: The grading machine grades the silicon wafers, wires, and other materials in the cells, classifying them according to size, quality, and other indicators.

Conveying: The conveyor conveys the separated, cleaned, dried, and graded materials to the corresponding storage containers.

The automated solar PV panel dismantling equipment line has the following advantages:

High efficiency: Automated dismantling equipment can run continuously with high efficiency, which can greatly improve the dismantling speed of PV panels.

Good environmental protection: automated dismantling equipment can effectively reduce manual operation and reduce pollution to the environment.

High recovery rate: automated dismantling equipment can maximize the recovery of valuable resources in the PV panels and improve the recovery rate.

Low cost: automated dismantling equipment can reduce labor costs and improve production efficiency.

With the rapid development of the photovoltaic industry, automated solar PV panel dismantling equipment line will usher in broader application prospects. Automated solar photovoltaic panel dismantling equipment line is an important technical means of photovoltaic recycling and reuse, with high efficiency, good environmental protection, high recycling rate, low cost, and other advantages, if you need, or are interested in welcome to contact us at any time to consult.


What is the best material for shredder blades?

When choosing a shredder blade material, you need to consider the type of material the blade will handle, how hard the shredder will work, and the expected blade life. Commonly used shredder blade materials on the market include high-speed steel (HSS), tool steel, and carbide. High-speed steel (HSS) is widely used due to its high hardness and toughness, making it suitable for shredding a wide range of materials including plastics, wood, and metals.

Carbide is considered the best choice for shredder blades, especially when working with extremely hard and abrasive materials such as metal or glass. Carbide blades are known for their exceptional hardness, wear resistance, and ability to maintain a sharp edge on even the toughest materials.

shredder blades

In addition, there are some special alloy steels, such as Cr12MoV, D2, H13, 55SiCr, etc. These materials usually have high hardness and wear resistance, but for different shredding tasks, choosing the right material is key. For example, Cr12MoV and SKD-11 are cold work die steels suitable for shredding soft materials such as rubber, fiber, paper, etc.

When designing shredder blades, you also need to consider blade shape, blade angle, and blade arrangement. The multi-blade design can increase the cutting surface area and improve the cutting efficiency of the blades. The serrated blade can cut materials into small pieces more efficiently and is suitable for processing hard or fibrous materials. The cutting angle of the blade affects the force exerted on the material, and the proper angle helps cut and tear more easily. The staggered blades can effectively reduce the resistance of the material and improve cutting efficiency.

In short, the choice of shredder blade material should be based on the specific requirements of the shredding task and the expected service life. High-quality blades can significantly increase productivity and reduce long-term costs by reducing replacement frequency. In daily use, you should also pay attention to maintenance and inspection of the shredder to extend its service life.


Guizhou aluminum-plastic sorting equipment site

Guizhou aluminum-plastic sorting equipment site

Guizhou aluminum-plastic sorting equipment site