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Month: November 2023

Categories
News

How to recycle old photovoltaic panels?

Solar panel recycling flow chart

Recycling old photovoltaic (PV) panels is an important step towards reducing electronic waste and maximizing the environmental benefits of solar energy. Here are some steps and considerations for recycling old PV panels:

Check local regulations: Before recycling PV panels, familiarize yourself with the local regulations and requirements for electronic waste recycling. Contact local recycling centers, waste management authorities, or environmental agencies to understand the specific guidelines and procedures for recycling PV panels in your area.

Contact the manufacturer: Reach out to the manufacturer of the PV panels or consult their website to inquire about their recycling program. Many manufacturers have established take-back or recycling programs for their products and can provide guidance on how to properly recycle their panels.

Solar panel recycling flow chart

Solar panel recycling flow chart

Find specialized recycling facilities: Look for specialized PV panel recycling facilities or electronic waste recycling centers in your area. These facilities have the expertise and equipment to handle the proper dismantling and recycling of PV panels. They can ensure that valuable materials are recovered and hazardous substances are handled safely.

Arrange transportation: If necessary, make arrangements for transportation of the old PV panels to the recycling facility. Some facilities may offer pickup services or have drop-off locations where you can bring the panels for recycling. Follow any packaging or transportation requirements provided by the recycling facility to ensure safe transportation of the panels.

Dismantle and separate components: At the recycling facility, the PV panels will be dismantled to separate different components for recycling. This process typically involves removing the glass, aluminum frames, silicon cells, and other materials. Trained technicians at the facility will handle this step to ensure the safe extraction of valuable materials.

Material recovery: The separated components will undergo further processing for material recovery. The glass can be recycled and used in various applications, while the aluminum frames can be melted down and reused. The silicon cells, which contain valuable metals like silver and copper, can be processed to recover these metals for reuse in new PV panels or other electronic devices.

Proper disposal of hazardous materials: PV panels may contain small amounts of hazardous materials, such as lead, cadmium, or antimony. Recycling facilities are equipped to handle these substances safely and ensure they are properly disposed of or recycled in accordance with environmental regulations.

By following these steps and collaborating with specialized recycling facilities, you can contribute to the responsible and environmentally friendly disposal of old photovoltaic panels. Recycling allows valuable materials to be recovered, reduces the demand for raw materials, and minimizes the environmental impact of electronic waste.

Categories
Electronic Waste Recycling Plant Products

Efficient PCB Component Dismantling Machine

Efficient PCB Component Dismantling Machine 
BACKGROUND OF THE PROJECT


Efficient PCB Component Dismantling Machine, PrintedCircuit Board Dismantling Ma-chine is used to remove the electronic components on different PCB boards, The drumar made of 6mm thickness #45 steel and its own special technology, which have the characteristics of high temperature resistance, abrasion resistance, safety and reliable,stable performance, high precision, durability. It is a good tool for PCB recycling plant.


APPLICATION RAW MATERIALS


Waste circuit board



WORK VIDEO





WORKING PRINCIPLE



Dismantling machine body---Electronic Component screen ---Magnetic Separator


1. PCB dismantling machine body: Dismantlle the electronic component from mother board, As for the tin, we also can recycle it.


2. Electronic component screen: Classify the similar size electronic components in one side.


3. Magnetic separator: Further classify these components which include iron or not.




PCB Component Dismantling Machine Working Process



FINAL PRODUCT


PCB Component Dismantling Afther


FEATURE


Mother board and components can be proceed respectively in the next step to improve economic benefits.


1. Full automatic working, save labor, 1-2 persons are enough.


2. Tin remove and dismantling components at one step.


3. Automatic temperature control system,controlled by PLC.


4. Large capacity:500kg/h.


5. Operating safety and easily.


6. It can ensure the nature of electronic component and keeps its high recycle value.


7. Friendly to the air environment, all the smoke processing by the waste gas treatment system.


TECHNICAL PARAMETERS



    
        

            
                Model
            
            
                Power(kw)
            
            
                Weight (kg)
            
            
                Capacity(kg/h)
            
            
                Dimension(m)
            
        

        

            
                ZCJ-200
            
            
                0.75+1.1+3
            
            
                350+100
            
            
                200
            
            
                1.67*0.97*1.4
            
        

        

            
                ZCJ-300
            
            
                0.75+2.2+3
            
            
                500+200
            
            
                300
            
            
                1.85*1.2*1.52
            
        

        

            
                ZCJ-500
            
            
                0.75+3+3
            
            
                800+300
            
            
                500
            
            
                2.1*1.27*1.74
            
        

    



TROUBLE SHOOTING


1. If the power is not turned on, check whether the fuse is open, or whether the socket is plugged in properly.


2. Once the temperature controller is turned on, it will display 400°C, please replace the temperature control line.


3. When the temperature rises slowly, please check whether there is no gas in the gas tank.


The automatic PCB electronic component dismantling machine is our new design and research result after many years experience in the PCB recycling field.It can remove the Tin and the electronic components automaticly.It can save a lot of the manul work,one people can operate it easily.Welcome the customers to come and visit us.
Categories
News

Hard Paper and Tissue Paper Separator Machine

Aluminum foil separation equipment 
The cardboard and facial tissue separator is a piece of equipment specially used to separate cardboard and facial tissue. It is often used in the paper recycling process to improve recycling efficiency and quality. Below is the expertise and equipment technology related to cardboard and facial tissue separators:


Equipment principle: The cardboard and facial tissue separator uses the physical properties of the material and separation technology to separate the mixed cardboard and facial tissue into two different paper types. Commonly used separation methods include vibrating screening, air flow separation and gravity separation.


Vibrating screening: Vibrating screening is a common separation method that uses the power of vibration to separate cardboard and facial tissue by placing mixed paper materials on a vibrating screen. The vibrating screen has different mesh sizes, and the appropriate mesh size can be selected for separation according to needs.


Paper And Plastic Separation And Recycling Production Line


Paper And Plastic Separation And Recycling Production Line


Air Separation: Air separation is a method that uses the power of air flow to separate lightweight facial tissue from heavy cardboard. The material enters the air flow separation chamber through the conveyor belt or pipe. Under the action of the air flow, the facial tissue is blown away, while the cardboard is heavier and will fall to another collection area.


Gravity separation: Gravity separation is a method that uses the density difference of materials to separate cardboard and facial tissue. By adjusting the tilt angle or movement speed of the equipment, the materials are separated in order of density under the action of gravity, thereby achieving separation of cardboard and facial tissue.


Equipment structure: Cardboard and facial tissue separators usually consist of a feeding system, a separation system and a collection system. The feeding system is used to input mixed paper materials into the equipment, the separation system uses corresponding separation technology to separate cardboard and facial tissue, and the collection system is used to collect the separated paper.


Automated controls: Many cardboard and facial tissue separators are equipped with automated control systems that monitor and adjust equipment operating parameters to ensure an efficient separation process. The automated control system can realize functions such as automatic opening and closing of equipment, real-time monitoring and adjustment of separation effects, etc.


Scope of application: The cardboard and facial tissue separator is suitable for recycling stations, waste paper processing plants, paper manufacturing plants and other places to process recycled paper materials. It can improve the quality and recycling rate of recycled paper and reduce the cost and environmental impact of waste paper disposal.


It is important to note that the technical parameters and operating details of specific cardboard and facial tissue separators may vary between different equipment manufacturers and models. When selecting and operating a cardboard and facial tissue separator, it is recommended to refer to the technical specifications and operating manual provided by the equipment manufacturer to ensure correct and safe use.
Categories
News

How to recycle used copper and aluminum radiators?

Radiator recycling

With the rapid development of the electronics industry, a large number of copper-aluminized heat sinks that have ended their service life have formed waste resources, which contain valuable copper and aluminum materials. Efficient recycling of copper and aluminum within these radiators is critical for resource conservation and environmental protection. In this regard, we introduce some of the main equipment and technologies that enable efficient recycling of radiators.

Radiator recycling

First, for preliminary crushing, we use a mechanical crusher with adjustable crushing strength. This equipment can break the radiator into block or flake debris with a size of 20-50mm, thereby achieving preliminary separation.

Next, we used magnetic separation technology. Using a magnetic separator with a strong DC magnetic field, we can separate the iron materials in the radiator, leaving only precious copper and aluminum.

The third step is air flow separation. We use the difference in mass density of aluminum and copper to perform fine separation with the help of an air flow separator. Through this method, we can obtain pure copper and aluminum materials, laying the foundation for subsequent recycling.

Finally, we use electrolytic extraction technology. We collect the high-purity aluminum slag and copper slag that have been finely separated in the previous steps and send them into the electrolytic cell. In a high-current electrolysis process, aluminum and copper can be extracted with a purity of up to 99.9% using aluminum and copper as cathodes.

Radiator recycling customer site

The copper and aluminum radiator crushing and sorting equipment developed by SUNY GROUP can efficiently recover copper and aluminum materials in radiators through multiple steps such as mechanical crushing, magnetic separation, air flow separation and electrolytic extraction, and make them better recycled Reuse value. We are committed to providing advanced equipment and professional solutions to meet our customers’ needs. If you are interested in our equipment or have further needs, please feel free to contact us. We will serve you wholeheartedly and support your business development.

In the context of environmental protection and sustainable resource utilization, we believe that efficient recycling of materials within copper and aluminum radiators not only has important economic value, but can also bring positive impacts to society and the environment. We look forward to working with you to drive a sustainable future.

Categories
Products Scrap Metal Recycling Equipment

Copper And Aluminum Radiator Recycling Production Line

BACKGROUND OF THE PROJECT


With the increase in vehicle scrapping and indoor air conditioning replacement, a large number of discarded copper and aluminum radiators are produced. Since discarded radiators contain a large amount of valuable non-ferrous metals, the number of customers who specialize in the recycling of air conditioning radiators is also increasing. However, with the rapid development of the economy, labor costs have increased significantly. The traditional recycling method of air conditioning radiators is no longer applicable, and has been replaced by advanced air conditioning radiator crushing and separator equipment.


Copper and aluminum radiator scrap



WORK VIDEO





WORKING PRINCIPLE



Work process



The copper and aluminum radiator separator adopts mechanical crushing processing. It is a batch processing equipment. First, the air conditioning radiator is transported to the crusher for processing through the feeding conveyor. Subsequently, copper and aluminum are completely separated by sorting equipment using the principle of different specific gravity. In this way, the output of the entire production line is relatively high.


The scrap copper and aluminum radiator recycling production line adopts the method of physical crushing, sorting and recycling. First, the materials are coarsely crushed by the primary crusher, and then crushed by the secondary crusher to crush them into materials of about 3 cm in size. Subsequently, iron impurities are removed through magnetic separation, and then air separation is performed. The result is pure iron, copper and aluminum that can be recycled and reused.



KEY EQUIPMENT


Structure diagram


1. Conveying equipment:


Conveying radiators, shredded radiators, crushed radiators, and sorted radiators


2. Crushing system


Level one shredding: shredding radiators from large to small sizes


Secondary crushing: crushing small size to particles


3.Magnetic separation system


Strong magnetic sorting equipment: remove iron from copper and aluminum


4. Air flow sorting system


Air flow sorting equipment: Separating copper and aluminum through air flow


5. Pulse dust removal system


Pulse dust removal equipment: collects dust in the crushing and screening stages of the production line and crushed aluminum chips powder


EQUIPMENT ADVANTAGES


1. This production line has been developed by our company for many years. Compared with the processing technology in European and American countries, our processing process has lower metal loss, minimizes the number of times the material is broken, and ensures that the material is separated in a large state, thereby reducing metal loss. The generation of powder improves recycling efficiency.


2. The first crusher adopts a two-axis roller design, which has low noise and high torque, and can crush larger radiators.


3. The cutting tools of the secondary crusher are made of alloy tool steel, which are processed by special processes and have a longer service life.


4. Using two-pole specific gravity sorting, the sorting accuracy is improved, and the purity of the sorted copper, aluminum, and iron is >99%.


5. The treatment process is closed and equipped with a dust collection system to effectively control dust overflow.


TECHNICAL PARAMETERS


ModelCapacity（Kg/H）Sorting EfficiencyDust Removing EfficientyPower（Kw）
HNRP-1000100097%99%55*2
HNRP-2000200097%99%75*2
HNRP-3000300097%99%115*2
HNRP-5000500097%99%145*2


CUSTOMER SITE


Case Site
Categories
News

Used Battery Waste Shredder Machine

Used Battery Waste Shredder Machine

A used battery waste shredder machine is a specific type of equipment designed to shred and process used batteries for recycling or disposal purposes. These machines are used to break down the batteries into smaller pieces, which can then be further processed for material recovery, such as metal extraction or chemical reclamation.

The shredding process performed by these machines helps to reduce the volume of the used batteries, facilitate the separation of different battery components, and ensure safe handling of hazardous materials. The specific design and features of a used battery waste shredder machine may vary depending on the type and size of batteries being processed.

Here are some key aspects to consider when looking for a used battery waste shredder machine:

Shredding Mechanism: The machine should have a robust shredding mechanism capable of efficiently breaking down different types of batteries, including various sizes and chemistries. Common shredding mechanisms used for battery shredding include rotary shear shredders, hammer mills, or cutting mills.

Safety Features: Battery shredding involves handling potentially hazardous materials, such as corrosive electrolytes or toxic chemicals. Therefore, the machine should have safety features, such as containment systems, dust collection systems, and proper ventilation, to ensure operator safety and prevent environmental pollution.

Throughput Capacity: Consider the desired processing capacity of the machine, which refers to the amount of batteries it can shred per hour or day. This capacity should align with your specific recycling or disposal requirements.

Size Reduction: The machine should be capable of reducing the batteries to the desired size or particle distribution. Different shredder configurations, such as screen sizes or adjustable cutting mechanisms, can enable customization of the output size.

Maintenance and Durability: Look for a machine that is built to withstand the demands of shredding used batteries and requires minimal maintenance. Robust construction and easy access for maintenance and cleaning are desirable features.

Compliance with Regulations: Ensure that the machine meets relevant environmental and safety regulations for battery waste processing. Compliance with local laws and regulations is crucial to ensure responsible and legal handling of hazardous waste.

When considering the purchase of a used battery waste shredder machine, it is recommended to consult reputable manufacturers or suppliers who specialize in battery recycling equipment. They can provide detailed information, technical specifications, and assist in selecting the most suitable machine for your specific needs.

Categories
News

Compact and powerful mini double-shaft shredder

mini double-shaft shredder

Small double-shaft shredders offer the best balance of power, efficiency and economy when handling small to medium-sized shredding applications. Designed for versatile material shredding capabilities while requiring minimal space, the Mini double Shaft Shredder is a cutting-edge solution for small-scale operations.

How does it work?

This industrial shredder uses two parallel shafts equipped with hardened hexagonal blades that mesh to tear and grind materials. The sturdy blades provide tremendous crushing power, effectively reducing the size of the material fed into the machine.

The compact shredder is equipped with an automatic hydraulic system to manipulate the gap between the rotating shafts. This allows the space between the blade rotors to be adjusted for different material sizes. High-torque motors drive the shaft at optimal speeds depending on the required material hardness and throughput.

Materials are continuously fed into a central hopper where they move towards the roller cutter. The powerful rotation of the blades tears the material into smaller pieces, which are continually shredded until they can pass through the screen surrounding the shredder. Oversized pieces are shredded repeatedly until the desired output size is reached.

mini double-shaft shredder

Learn More-mini double-shaft shredder

Key features and benefits:

1. Low power consumption, about 4-30kW.

2. Depending on the material type, 320-1500 kg of material can be shredded per hour.

3. The minimum feeding particle size is 20mm, and the discharging particle size is adjustable from 5-50mm.

4. Suitable for crushing plastic, rubber, wood, paper, light metal, etc.

5. Compact size, small footprint, about 1-2 square meters.

6. Low-noise operation reduces the impact on the environment.

7. Hardened steel blades have a long service life.

8. Easy to operate and low maintenance requirements.

9. Protective safety features such as emergency stop buttons.

Mini double-shaft shredder developed by SUNY GROUP With its sturdy structure, high crushing capacity and affordable cost, the mini double-shaft shredder can effectively reduce material size for municipalities, recycling facilities and small businesses. Investing in this compact shredder will help drive profitability for your waste management and recycling business while saving space.