This upgraded solar panel dismantling machine is specifically designed to handle and recycle a wide range of PV panel sizes. It efficiently and automatically removes aluminum frames and junction boxes from most standard modules on the market. The machine offers exceptional processing flexibility, accommodating minimum sizes of 1580mm × 808mm × 40mm and maximum sizes up to 2380mm × 1300mm × 35mm. Featuring a robust construction and excellent stability during operation, it serves as a crucial automated system in PV module recycling lines for resource recovery.
EQUIPMENT STRUCTURE
According to the structural layout, the machine consists of the following key components:
Hydraulic Station: Provides stable and powerful hydraulic driving force for the entire dismantling mechanism.
Frame Separation Unit: The core executing component designed to detach the aluminum frame from the glass panel.
Junction Box Removal Unit: Operates simultaneously with the frame separation unit to quickly strip or cut off the junction box.
Short-Side Positioning Unit: Ensures precise alignment and limitation of the PV panel's shorter edges.
Long-Side Positioning Unit: Utilizes multi-point clamping to securely hold and position the longer edges of the panel.
Conveyor: Automatically feeds raw PV panels into the working station and transfers processed panels out.
Drive Motor: Supplies the mechanical power for the conveyor belt and transmission systems.
Base Frame: Heavy-duty structural steel foundation that guarantees overall machine stability and dampens vibration.
Machine Feet: Adjustable heavy-duty leveling feet to ensure proper machine alignment on various workshop floors.
Electrical Cabinet: Encloses and protects all electronic components, relays, and core circuitry.
PLC Touch Screen: The human-machine interface (HMI) used for selecting positioning modes, adjusting parameters, and real-time monitoring.
MACHINE ADVANTAGES
High Versatility & Compatibility: Successfully processes a wide variety of PV panels ranging from 1580mm to 2380mm in length, adapting effortlessly to changing market trends.
Simultaneous Efficiency: The disassembly unit descends to securely fix the panel while removing both the aluminum frame and the junction box in a single cycle, drastically reducing processing time.
Precision Automatic Alignment: Outfitted with advanced long and short-side positioning units, the machine self-aligns panels of different dimensions to prevent mechanical errors or panel damage.
Robust & Heavy-Duty Stability: Built with a solid industrial frame and high-quality hydraulic components, the machine maintains smooth, low-vibration operation even during continuous, heavy-duty production.
Seamless Automation Workflow: Once dismantling is complete, the clamping mechanism automatically resets, and the conveyor immediately transfers the panel to the glass separation unit without manual intervention.
PARAMETERS
Model
ZY-FR500
Design pressure
1-2T
Motor (KW)
5.5kw
Voltage
200v/60Hz
Oil pump
2*1
Hydraulic stroke length
150mm
Control method
Fully automatic/manual operation
Design times
6-8times/min
Overall size
1.9mx1.7mx1.7m
Total Weight
1 T
FAQ
Q1: Do I need to manually adjust the mechanical structure when changing between different PV panel sizes?
A: No manual adjustment is required. Before starting operations, simply select or configure the corresponding size profile via the "Positioning Mode Setup" on the PLC touch screen. The long-side and short-side positioning units will automatically adjust to fit the new panel dimension.
Q2: How does the machine guarantee that the solar glass panel won't shatter during frame removal?
A: The machine utilizes precise smart hydraulic controls and specialized side-clamping units. When the disassembly unit descends, the pressure is evenly distributed and precisely targeted exclusively at the outer frames and the junction box, leaving the main glass core completely unharmed.
