With the rapid proliferation of electric vehicles and energy storage devices, the demand for recycling lithium-ion batteries continues to grow. To meet the requirements for efficient, safe, and environmentally friendly recycling, SUNY GROUP has developed a lithium battery recycling production line specifically designed for cylindrical, pouch, and prismatic batteries. This system achieves full-process treatment from disassembly to high-purity black powder recovery. Not only does it enhance recycling efficiency, but it also ensures material safety and environmentally compliant emissions, making it a high-performance solution for the lithium battery recycling industry.

I. Full-Process Disassembly and Crushing System

The production line features specialized disassembly equipment capable of rapidly processing various battery types while utilizing a nitrogen protection system to prevent fire and short-circuit risks. Batteries undergo preliminary crushing and separation, isolating aluminum casings, copper foil, and active materials to prepare for subsequent refined processing. The crusher employs high-strength blades and a robust rotor, ensuring stable, continuous operation while minimizing metal loss. The entire disassembly process is user-friendly, highly secure, and suitable for batch processing.

II. Efficient Separation and Refining Equipment

Crushed battery materials undergo drying and pyrolysis before entering cooling, sorting, and black powder collection stages. Integrated systems, including air separation, vibrating screens, and magnetic separation, efficiently segregate copper, aluminum, and other impurities, ultimately recovering high-purity black mass. Ultra-fine grinding further enhances black powder purity while maintaining extremely low aluminum content, providing high-value raw materials for downstream battery material recycling or reuse. The entire separation system operates with stability, reliability, and high efficiency while preserving material integrity and safety.

III. Automation and Environmental Protection System

The entire production line features a modular, automated design, enabling flexible expansion based on capacity requirements. The system integrates conveying, crushing, sorting, drying, and powder collection functions with centralized control, minimizing manual intervention. To meet environmental standards, the integrated exhaust gas treatment system ensures compliant emissions. The entire process features low energy consumption, minimal emissions, and safe, eco-friendly operation. This system is suitable not only for new recycling plants but also for upgrading existing facilities, maximizing lithium battery resource recovery, and enhancing economic value.

Through this customized lithium battery recycling production line, enterprises can achieve efficient and stable material recovery while ensuring safety and environmental protection. Whether launching a new plant or upgrading existing equipment, this solution provides reliable technical assurance and economic benefits for lithium battery recycling.