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Automated Solar Panel Disassembly Recycling Equipment Line

With the rapid development of solar photovoltaic power generation, a large number of photovoltaic panels are gradually entering the end-of-life stage, how to effectively recycle the valuable resources in these panels has become an important issue in front of the photovoltaic industry. automated solar panel disassembly equipment line researched and developed by SUNY GROUP came into being, which provides a highly efficient and environmentally friendly solution for photovoltaic recycling and reuse.

The automated solar PV panel dismantling equipment line is mainly composed of the following equipment:

Feeder: feeds waste PV panels into the dismantling line.

Dismantling machine: to dismantle the aluminum frame, power box, glass, and other materials.

Crusher and milling machine: crushes PV panels into small pieces and grinds them.

Sorting machine: Separate the glass, aluminum frame, battery cells, and other materials in the PV panels.

Cleaning machine: clean the separated glass, aluminum frame, battery, and other materials.

Dryer: Dry the cleaned materials.

Classifier: Classify the silicon wafers, wires, and other materials in the cell.

Conveyor: Convey the separated, cleaned, dried, and graded materials to the corresponding storage containers.

Automated Solar Panel Disassembly Recycling Equipment Line

Automated Solar Panel Disassembly Recycling Equipment Line

The working principle of the automated solar PV panel dismantling equipment line is as follows:

Feeding: Waste PV panels enter the dismantling line through the feeding machine.

Dismantling: Through the automatic dismantling and separating machine, the aluminum frame, power box, and glass of solar panels can be effectively removed.

Crushing: The crusher crushes the PV panels into powder, which is convenient for the subsequent separation operation.

Separation: The separator uses physical methods, such as vibration, screening, magnetic force, etc., to separate the glass, aluminum frame, battery cells, and other materials in the photovoltaic panels.

Cleaning: The washing machine uses water, chemical cleaning agents, etc., to clean the separated glass, aluminum frame, battery cells, and other materials to remove surface dirt and impurities.

Drying: The dryer removes water from the cleaned materials by drying them with hot air or vacuum.

Grading: The grading machine grades the silicon wafers, wires, and other materials in the cells, classifying them according to size, quality, and other indicators.

Conveying: The conveyor conveys the separated, cleaned, dried, and graded materials to the corresponding storage containers.

The automated solar PV panel dismantling equipment line has the following advantages:

High efficiency: Automated dismantling equipment can run continuously with high efficiency, which can greatly improve the dismantling speed of PV panels.

Good environmental protection: automated dismantling equipment can effectively reduce manual operation and reduce pollution to the environment.

High recovery rate: automated dismantling equipment can maximize the recovery of valuable resources in the PV panels and improve the recovery rate.

Low cost: automated dismantling equipment can reduce labor costs and improve production efficiency.

With the rapid development of the photovoltaic industry, automated solar PV panel dismantling equipment line will usher in broader application prospects. Automated solar photovoltaic panel dismantling equipment line is an important technical means of photovoltaic recycling and reuse, with high efficiency, good environmental protection, high recycling rate, low cost, and other advantages, if you need, or are interested in welcome to contact us at any time to consult.

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What is the best material for shredder blades?

When choosing a shredder blade material, you need to consider the type of material the blade will handle, how hard the shredder will work, and the expected blade life. Commonly used shredder blade materials on the market include high-speed steel (HSS), tool steel, and carbide. High-speed steel (HSS) is widely used due to its high hardness and toughness, making it suitable for shredding a wide range of materials including plastics, wood, and metals.

Carbide is considered the best choice for shredder blades, especially when working with extremely hard and abrasive materials such as metal or glass. Carbide blades are known for their exceptional hardness, wear resistance, and ability to maintain a sharp edge on even the toughest materials.

shredder blades

In addition, there are some special alloy steels, such as Cr12MoV, D2, H13, 55SiCr, etc. These materials usually have high hardness and wear resistance, but for different shredding tasks, choosing the right material is key. For example, Cr12MoV and SKD-11 are cold work die steels suitable for shredding soft materials such as rubber, fiber, paper, etc.

When designing shredder blades, you also need to consider blade shape, blade angle, and blade arrangement. The multi-blade design can increase the cutting surface area and improve the cutting efficiency of the blades. The serrated blade can cut materials into small pieces more efficiently and is suitable for processing hard or fibrous materials. The cutting angle of the blade affects the force exerted on the material, and the proper angle helps cut and tear more easily. The staggered blades can effectively reduce the resistance of the material and improve cutting efficiency.

In short, the choice of shredder blade material should be based on the specific requirements of the shredding task and the expected service life. High-quality blades can significantly increase productivity and reduce long-term costs by reducing replacement frequency. In daily use, you should also pay attention to maintenance and inspection of the shredder to extend its service life.

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Case

Guizhou aluminum-plastic sorting equipment site

Guizhou aluminum-plastic sorting equipment site

Guizhou aluminum-plastic sorting equipment site

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Benin customers visit to inspect tire shredder equipment

Recently, a customer from Benin plans to come to inspect the tire shredding equipment. This event is very important for both parties because it is a potential business cooperation opportunity. The client from Benin would like to know about the performance, quality and reliability of our tire shredder to build a new waste tire processing plant in their country. They plan to visit our equipment production line and talk to our technical team to understand the operation process and maintenance requirements of the equipment.

Benin customers visit to inspect tire shredder equipment

Benin customers visit to inspect tire shredder equipment

We will show them our advanced tire shredding technology and answer any questions they may have. We hope that through this visit, we will be able to further strengthen our relationship with our Beninese customers and provide them with high-quality equipment and technical support to help them succeed in the field of waste tire processing. We look forward to meeting our Beninese customers and demonstrating our expertise and experience to realize win-win cooperation opportunities.

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Case

Thai customer solar panel recycling plant

Thai customer solar panel recycling plant

Thai customer solar panel recycling plant

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Tire special shredder

The tire shredder is a piece of equipment specially used to process waste tires. Scrap tires are usually composed of rubber and other materials, so processing them requires a powerful and specialized machine.

Special tire shredders usually use powerful cutting and shredding technology, which can effectively chop and break down waste tires into smaller pieces or particles. This equipment typically has a sturdy blade and gear system capable of handling a variety of tire sizes and types.

The main functions of the tire shredder include the following:

Tire special shredder

Double Shaft Shredder Machine

Cutting and shredding: Shredders use powerful force to cut tires into smaller pieces or particles. This helps reduce the tire’s bulk and prepare it for subsequent processing steps.

Separating metal parts: Many tires contain metal wires or steel rings, and a shredder can separate the metal parts from the rubber. These metal parts can be recycled and reused.

Shredding and crushing: Shredders can also further crush and crush tire chunks or particles, making them easier to handle and subsequently utilize. This helps reduce volume and makes scrap tires easier to recycle or reuse.

Classification and screening: Some tire-specific shredders are also equipped with classification and screening systems, which can separate and screen fragments of different sizes as needed. This helps meet the needs of different industries or applications.

Tire shredders play an important role in the waste treatment and recycling industry. By effectively processing waste tires, this equipment helps reduce environmental pollution and provides a feasible solution for tire recycling.

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Photovoltaic panels recycling unit – How to recycle old photovoltaic panels

As an important part of renewable energy, photovoltaic panels play a crucial role in reducing carbon emissions and combating climate change. However, with the rapid development of the photovoltaic industry, the recycling and treatment of waste PV panels has gradually become an urgent problem to be solved.

Photovoltaic panel recycling equipment refers to the mechanical device specially used for the treatment of waste photovoltaic panels, and its main function is to separate and recycle various materials in photovoltaic panels in order to realize the reuse of resources. The application of PV panel recycling equipment can effectively reduce the pollution of PV panels to the environment, improve the utilization rate of resources, and promote the sustainable development of the PV industry.

Photovoltaic panels recycling unit

Photovoltaic panels recycling unit

PV panel recycling equipment mainly includes the following categories:

Dismantling machine: dismantle and recycle the used PV panel bezel and power box.

De-glassing machine: Remove the glass on top of the waste PV panels.

Crushing and grinding machine: Crush the waste PV panels into small pieces and grind them for subsequent processing.

Sorting machine: After grinding the waste PV panels, the metal and non-metal inside are separated and recycled by airflow sieve, electrostatic sorting machine, and other equipment.

PV panel recycling equipment can be applied in the following fields:

Decommissioning of photovoltaic power plants: The operating life of a photovoltaic power plant is usually 25-30 years, and it needs to be dismantled and recycled after decommissioning. PV panel recycling equipment can effectively deal with decommissioned PV panels and reuse the materials therein.

PV panel production process waste disposal: The PV panel production process will produce a certain amount of waste, such as broken cells, edges, corners, etc. PV panel recycling equipment can be recycled to reduce the waste of resources.

Disposal of waste PV panels from other sources: PV panels may be damaged due to accidents, natural disasters, etc., and also need to be recycled.

Future Development Trends of PV Panel Recycling Equipment:

With the continuous development of the PV industry, PV panel recycling equipment will also usher in broader development prospects. The future of PV panel recycling equipment will be developed in the following directions:

A higher degree of automation: improve the degree of automation of the equipment, reduce manual operation, and reduce production costs.

Higher recovery rate: continuously improve the equipment technology, improve the recovery rate, and maximize the recovery of photovoltaic panels in a variety of materials.

Stronger environmental protection: reduce the energy consumption and emissions of the equipment, and reduce the impact on the environment.

PV panel recycling equipment is an important part of the sustainable development of the photovoltaic industry, SUNY GROUP as a professional solid waste recycling equipment manufacturer, in the end-of-life photovoltaic panels have a perfect recycling device, can provide customers with a reliable recycling program, if you need, please feel free to contact us for advice.

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Case

Malaysian customer’s aluminum plastic sorting equipment work site

Malaysia Aluminum plastic sorting

Malaysian customer’s aluminum plastic sorting equipment work site

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Case

Lithium battery recycling production line in South Korea

Lithium battery recycling production line in South Korea

Lithium battery recycling production line in South Korea

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What is a copper wire recycling machine for?

copper wire recycling machine is a kind of mechanical equipment used for recycling and processing copper-containing waste materials. This equipment is mainly used in the electronic scrap recycling industry, and is capable of separating copper materials from other non-metallic materials (such as plastics and fiberglass) in discarded circuit boards, copper-containing wires, and other items. The name copper wire recycling machine comes from the fact that the copper particles produced after processing are usually in the form of rice grains, hence the name.

Copper wire recycling machine

Copper wire recycling machine

The working principle of a copper wire recycling machine usually includes the following steps:

1. **Crushing**: First, the large copper-containing waste is crushed through the crusher to facilitate subsequent processing.

2. **Crushing**: The crushed waste is further refined through the crusher, making it easier to separate the copper material from the non-metallic parts.

3. **Separation**: The crushed material is separated from other materials through a series of physical separation processes, such as airflow sorting, sieving, and electrical separation. This step is the core of the copper wire recycling machine, which determines the separation efficiency of the equipment and the purity of the output copper.

4. **Purification**: The separated copper material may contain impurities, which need to be purified by smelting or other chemical methods to meet the reuse standard.

5. **Environmental Protection Treatment**: In the working process of copper wire recycling machine, some harmful by-products will be produced, such as dust, exhaust gas, etc.. These by-products need to be treated by corresponding environmental protection equipment to minimize the impact on the environment.

The use of copper wire recycling machine not only contributes to the recycling of resources and reduces the mining of new copper resources, but also has important significance for environmental protection. Through effective recycling and treatment, it can reduce the pollution of electronic scrap to the environment and at the same time provide a source of raw materials for industrial production. As the global awareness of environmental protection and resource recycling increases, the demand for recycling equipment such as copper wire recycling machines is also growing.

Translated with DeepL.com (free version)

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Case

Turkish customer circuit board disassembly and recycling plant

Turkish customer circuit board disassembly and recycling plant

Turkish customer circuit board disassembly and recycling plant

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Single shaft plastic shredder machine

Dual Shaft Plastic Shredder is a type of industrial equipment used to shred plastic materials into smaller pieces or pellets. It is designed with two parallel shafts equipped with sharp blades or knives that rotate in opposite directions. The plastic material is fed into the shredder and the rotating blades cut and pulverize it into smaller pieces.

Here are some of the key features and benefits of a dual shaft plastic shredder:

Twin-shaft design: two shafts with rotating blades ensure efficient shredding and reduce the chances of clogging or jamming.

Single shaft plastic shredder machine

Single shaft plastic shredder machine

Versatility: twin shaft shredders can handle various types of plastic materials such as large plastic containers, plastic pipes, plastic films, plastic bottles, etc.

High throughput: these machines are capable of handling large quantities of plastic waste and are suitable for industrial scale operations.

Size reduction: The shredding process reduces the size of plastic waste, which facilitates further processing and recycling.

Safety measures: Twin-shaft shredders are designed with safety features to prevent accidents and injuries. They are often equipped with safety switches, emergency stop buttons and guards.

Customization options: Manufacturers often offer customization options to meet specific requirements. This may include additional features such as adjustable blade sizes, different motor power options, and integrated screens for controlling output size.

Environmental benefits: By shredding plastic waste, dual-shaft shredders aid in the recycling process and reduce the environmental impact of plastic disposal.

When considering the use of a twin-shaft plastic shredder, it is important to evaluate factors such as the required throughput, the type and size of plastic material to be shredded, power requirements and maintenance needs. In addition, SUNY GROUP, as a reputable manufacturer capable of providing quality equipment and after-sales support, welcomes your inquiries at any time.