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Author: zzsuny

Categories
Products Scrap Metal Recycling Equipment

Copper And Aluminum Radiator Recycling Production Line

BACKGROUND OF THE PROJECT


With the increase in vehicle scrapping and indoor air conditioning replacement, a large number of discarded copper and aluminum radiators are produced. Since discarded radiators contain a large amount of valuable non-ferrous metals, the number of customers who specialize in the recycling of air conditioning radiators is also increasing. However, with the rapid development of the economy, labor costs have increased significantly. The traditional recycling method of air conditioning radiators is no longer applicable, and has been replaced by advanced air conditioning radiator crushing and separator equipment.


Copper and aluminum radiator scrap



WORK VIDEO





WORKING PRINCIPLE



Work process



The copper and aluminum radiator separator adopts mechanical crushing processing. It is a batch processing equipment. First, the air conditioning radiator is transported to the crusher for processing through the feeding conveyor. Subsequently, copper and aluminum are completely separated by sorting equipment using the principle of different specific gravity. In this way, the output of the entire production line is relatively high.


The scrap copper and aluminum radiator recycling production line adopts the method of physical crushing, sorting and recycling. First, the materials are coarsely crushed by the primary crusher, and then crushed by the secondary crusher to crush them into materials of about 3 cm in size. Subsequently, iron impurities are removed through magnetic separation, and then air separation is performed. The result is pure iron, copper and aluminum that can be recycled and reused.



KEY EQUIPMENT


Structure diagram


1. Conveying equipment:


Conveying radiators, shredded radiators, crushed radiators, and sorted radiators


2. Crushing system


Level one shredding: shredding radiators from large to small sizes


Secondary crushing: crushing small size to particles


3.Magnetic separation system


Strong magnetic sorting equipment: remove iron from copper and aluminum


4. Air flow sorting system


Air flow sorting equipment: Separating copper and aluminum through air flow


5. Pulse dust removal system


Pulse dust removal equipment: collects dust in the crushing and screening stages of the production line and crushed aluminum chips powder


EQUIPMENT ADVANTAGES


1. This production line has been developed by our company for many years. Compared with the processing technology in European and American countries, our processing process has lower metal loss, minimizes the number of times the material is broken, and ensures that the material is separated in a large state, thereby reducing metal loss. The generation of powder improves recycling efficiency.


2. The first crusher adopts a two-axis roller design, which has low noise and high torque, and can crush larger radiators.


3. The cutting tools of the secondary crusher are made of alloy tool steel, which are processed by special processes and have a longer service life.


4. Using two-pole specific gravity sorting, the sorting accuracy is improved, and the purity of the sorted copper, aluminum, and iron is >99%.


5. The treatment process is closed and equipped with a dust collection system to effectively control dust overflow.


TECHNICAL PARAMETERS


ModelCapacity（Kg/H）Sorting EfficiencyDust Removing EfficientyPower（Kw）
HNRP-1000100097%99%55*2
HNRP-2000200097%99%75*2
HNRP-3000300097%99%115*2
HNRP-5000500097%99%145*2


CUSTOMER SITE


Case Site
Categories
News

Used Battery Waste Shredder Machine

Used Battery Waste Shredder Machine

A used battery waste shredder machine is a specific type of equipment designed to shred and process used batteries for recycling or disposal purposes. These machines are used to break down the batteries into smaller pieces, which can then be further processed for material recovery, such as metal extraction or chemical reclamation.

The shredding process performed by these machines helps to reduce the volume of the used batteries, facilitate the separation of different battery components, and ensure safe handling of hazardous materials. The specific design and features of a used battery waste shredder machine may vary depending on the type and size of batteries being processed.

Here are some key aspects to consider when looking for a used battery waste shredder machine:

Shredding Mechanism: The machine should have a robust shredding mechanism capable of efficiently breaking down different types of batteries, including various sizes and chemistries. Common shredding mechanisms used for battery shredding include rotary shear shredders, hammer mills, or cutting mills.

Safety Features: Battery shredding involves handling potentially hazardous materials, such as corrosive electrolytes or toxic chemicals. Therefore, the machine should have safety features, such as containment systems, dust collection systems, and proper ventilation, to ensure operator safety and prevent environmental pollution.

Throughput Capacity: Consider the desired processing capacity of the machine, which refers to the amount of batteries it can shred per hour or day. This capacity should align with your specific recycling or disposal requirements.

Size Reduction: The machine should be capable of reducing the batteries to the desired size or particle distribution. Different shredder configurations, such as screen sizes or adjustable cutting mechanisms, can enable customization of the output size.

Maintenance and Durability: Look for a machine that is built to withstand the demands of shredding used batteries and requires minimal maintenance. Robust construction and easy access for maintenance and cleaning are desirable features.

Compliance with Regulations: Ensure that the machine meets relevant environmental and safety regulations for battery waste processing. Compliance with local laws and regulations is crucial to ensure responsible and legal handling of hazardous waste.

When considering the purchase of a used battery waste shredder machine, it is recommended to consult reputable manufacturers or suppliers who specialize in battery recycling equipment. They can provide detailed information, technical specifications, and assist in selecting the most suitable machine for your specific needs.

Categories
News

Compact and powerful mini double-shaft shredder

mini double-shaft shredder

Small double-shaft shredders offer the best balance of power, efficiency and economy when handling small to medium-sized shredding applications. Designed for versatile material shredding capabilities while requiring minimal space, the Mini double Shaft Shredder is a cutting-edge solution for small-scale operations.

How does it work?

This industrial shredder uses two parallel shafts equipped with hardened hexagonal blades that mesh to tear and grind materials. The sturdy blades provide tremendous crushing power, effectively reducing the size of the material fed into the machine.

The compact shredder is equipped with an automatic hydraulic system to manipulate the gap between the rotating shafts. This allows the space between the blade rotors to be adjusted for different material sizes. High-torque motors drive the shaft at optimal speeds depending on the required material hardness and throughput.

Materials are continuously fed into a central hopper where they move towards the roller cutter. The powerful rotation of the blades tears the material into smaller pieces, which are continually shredded until they can pass through the screen surrounding the shredder. Oversized pieces are shredded repeatedly until the desired output size is reached.

mini double-shaft shredder

Learn More-mini double-shaft shredder

Key features and benefits:

1. Low power consumption, about 4-30kW.

2. Depending on the material type, 320-1500 kg of material can be shredded per hour.

3. The minimum feeding particle size is 20mm, and the discharging particle size is adjustable from 5-50mm.

4. Suitable for crushing plastic, rubber, wood, paper, light metal, etc.

5. Compact size, small footprint, about 1-2 square meters.

6. Low-noise operation reduces the impact on the environment.

7. Hardened steel blades have a long service life.

8. Easy to operate and low maintenance requirements.

9. Protective safety features such as emergency stop buttons.

Mini double-shaft shredder developed by SUNY GROUP With its sturdy structure, high crushing capacity and affordable cost, the mini double-shaft shredder can effectively reduce material size for municipalities, recycling facilities and small businesses. Investing in this compact shredder will help drive profitability for your waste management and recycling business while saving space.

Categories
News

What is the Continuous Carbonization Process?

Carbonization paint removal process 
In the field of industrial production, the continuous carbonization process is an important method for transforming materials. It is a thermochemical process that involves the targeted treatment of materials through a series of controlled heating steps. The main goal of the process is to achieve high carbonization yields and consistent quality while minimizing energy consumption.


With the continuous development and updating of technological equipment, in addition to its application in charcoal production, continuous carbonization furnaces can also be used to carbonize and remove paint from cans and recycle aluminum capacitors, waste wires and other metals.


In the continuous carbonization process, the material is fed into the carbonization reactor, which usually takes the form of a rotary kiln. The combustion system heats the kiln to temperatures of 400-600°C, producing hot gases that pass through the biomass material. When the material is heated, volatile compounds such as water, hydrogen and carbon dioxide are released, and the remaining char is carbonized. The combustion of volatile compounds produces thermal energy, which is used to maintain the temperature within the kiln.


Carbonization paint removal process


One of the essential features of the continuous carbonization process is the efficient recovery and utilization of the volatile compounds released during the process. These volatile compounds can be burned in the secondary combustion chamber to produce steam or other forms of energy. In some cases, volatile compounds can be condensed and collected as valuable by-products.


After the carbonization process is completed, the material is cooled and discharged from the kiln. The cooling process is crucial because it helps prevent the charcoal from releasing volatile compounds that could ignite and cause an explosion. Cooling can be achieved by a variety of methods, such as water quenching, natural air cooling or the use of cooling jackets.


The continuous carbonization process offers several advantages over traditional intermittent carbonization methods. On the one hand, it can be more efficient, have stable quality, and have minimal impact on the environment. The process also generates energy using the volatile compounds released during carbonization, thereby reducing the overall energy consumption of the production facility.


SUNY GROUP has rich experience and technical equipment in continuous carbonization furnaces, and has applied them in many fields to help customers solve carbonization recovery solutions for different materials. Although the principles are the same, because the materials are different, there are differences in the carbonization process. There will also be changes in . If you are interested in continuous carbonization furnaces, or want to learn about related recycling technologies and equipment, you can contact us at any time for consultation.
Categories
Products Shredder Equipment

Fiberglass Cutter Machine

Fiberglass Cutter Machine 
The fiberglass cutter machine is a versatile tool capable of efficiently chopping a wide range of materials such as glass fiber waste, cotton yarn, discarded clothing, cotton, chemical fiber, linen, leather, plastic film, paper, fabric, textiles, non-woven fabrics, and more. Its cutting capabilities extend to various types of materials, allowing for effective processing and waste reduction. It is an ideal equipment for the production of electrostatic flocking,non-woven fabrics, blankets, rayon, insulation materials,rubber products, paint additives, wall clothing manufacturing.




SUITABLE RAW MATERIAL


APPLICABLE MATERIALS



FEATURES


The device has the advantages of reasonable structure, small volume, light weight, strong capability and convenient maintenance, and has good shearing effect.This product can cut fiber tow, open wire and chaotic wire.


FEATURES


PARAMETER



    
        

            
                Model
            
            
                ZYS-600
            
            
            
        

        

            
                Cutting Length
            
            
                1-150mm
            
            
            
        

        

            
                Cutting Width
            
            
                600mm
            
            
            
        

        

            
                Balde Raise Heigh
            
            
                80mm
            
            
            
        

        

            
                Cutting Speed
            
            
                30-100time/minute
            
            
            
        

        

            Length Setup
            PLC
            
            
        

        

            Control Way
            Cylinder 
            
            
        

        

            Roller Pressure Way
            CNC 
            
            
        

        

            Air Pressure
            0.6MPA 
            
            
        

        

            Voltage
            380V 5HZ 3 Phase 
            
            
        

        

            Power
            7KW 
            
            
        

        

            Machine Size
            2000*1800*1400mm 
            
            
        

        

            Weight
            1500 
            
            
        

    



PACKING AND SHIPPING


Packing and shipping


Packing and shipping
Categories
Copper Wire Recycling Machine Products

Scrap Copper Wire Stripping Machine

Scrap Copper Wire Stripping Machine 
The Scrap Copper Wire Stripping Machine is designed to strip the insulation from copper wires, allowing for easy separation and recycling of the copper core. It employs mechanical methods to remove the outer sheath or insulation material, leaving behind clean and pure copper wires.




SUITABLE RAW MATERIAL


Machine suit different diameter wire,the outer sheath and inner conductor will be stripped by blade when waste cables cross through the middle guide wheel.


raw material


MAIN STRUCTURES


Structure Diagram


This model wire stripping machine is both manually and electricity operated machine.Pushing wire automat- ically,just need hold by labors.


1. The blade adjusting rod is convenient to adjust the blade distance according to the wire diameter.


2. Double stripping path with double knife, made the separation conplete, Scroll design at the outlet avoide the wire damage.


3. There are round holes and square holes of different sizes, which can strip wires with multiple center diameters.


4. National standard motor, belt with protective cover, in line with European standards.


PARAMETER



    
        

            
                Model
            
            
                ZY-38
            
            
            
        

        

            
                Feed diameter:
            
            
                1mm-38mm
            
            
            
        

        

            
                Voltage:
            
            
                220v
            
            
            
        

        

            
                Power:
            
            
                2.2kw
            
            
            
        

        

            
                Weight:
            
            
                67kg
            
            
            
        

        

            Size
            53*43*85cm
            
            
        

        

            Capacity: 
            1-300kg 
            
            
        

    





    
        

            
                Model
            
            
                ZY-45
            
            
            
        

        

            
                Feed diameter:
            
            
                1mm-45mm
            
            
            
        

        

            
                Voltage:
            
            
                220v
            
            
            
        

        

            
                Power:
            
            
                2.2kw
            
            
            
        

        

            
                Weight:
            
            
                98kg
            
            
            
        

        

            Size
            53*43*85cm
            
            
        

        

            Capacity: 
            1-600kg 
            
            
        

    




    
        

            
                Model
            
            
                ZY-60
            
            
            
        

        

            
                Feed diameter:
            
            
                1mm-60mm
            
            
            
        

        

            
                Voltage:
            
            
                220v
            
            
            
        

        

            
                Power:
            
            
                4kw
            
            
            
        

        

            
                Weight:
            
            
                100kg
            
            
            
        

        

            Size
            62*53*85cm
            
            
        

        

            Capacity: 
            1-1000kg 
            
            
        

    




    
        

            
                Model
            
            
                ZY-70
            
            
            
        

        

            
                Feed diameter:
            
            
                10mm-70mm
            
            
            
        

        

            
                Voltage:
            
            
                220v/380v
            
            
            
        

        

            
                Power:
            
            
                4kw
            
            
            
        

        

            Size
            46*46*85cm
            
            
        

        

            Capacity: 
            10-1000kg 
            
            
        

    




    
        

            
                Model
            
            
                ZY-120
            
            
            
        

        

            
                Feed diameter:
            
            
                10mm-120mm
            
            
            
        

        

            
                Voltage:
            
            
                220v/380v
            
            
            
        

        

            
                Power:
            
            
                2.2kw
            
            
            
        

        
        

            Size
            67*58*110cm
            
            
        

        

            Capacity: 
            100-2000kg 
            
            
        

    




MAINTENANCE


1. Before working, check the motor's working condition. When start to work, feed the suitable size of cables into machine one by one.


2.In order to keep blades with long-term lifespan and durability, the connector of rubber and plastic cable should be cut off before feeding into to avoid the damage of blades.


3. In case wire broken after stripping, please follow the solutions as below:


①Adjust the tightness of the M12 screws on both sides of the blades shaft.


② Check whether misplaced the feeding holes.


If the stripping blades are new or too sharp, use oilstone to grind a bit. If no grinding with oilstone, there will be no broken any more after a half hour also.


4. After stripping, if rubber or plastic is open but copper wire cannot spit out, please follow the solutions as below:


① If the upper blades is too sharp, grind a bit by oilstone. Note: Too much oil is easy to make wire stuck in the machine.


Check the pressure of spring, if it's too loose, adjust the tightness until the cooper wire can get out.


Check the diameter of cable, if the diameter is too small, or the shaft gap is too wide, adjust the size between two shafts to 0.4-0.6mm.


The temperature of cable after stripping is too high, the copper wire is not easy to get out.


5. After materials get into the machine, cables cannot get through or materials stuck in the machine, please follow the solutions as below:


①Check if the belts are loose or not;


② Check if the spring pressure on each side of the extrusion profile is too tight, loose it if so.


③ Oil on cables is too much to make the two shafts to be easy slip, keep the shafts dry by wiping oil. (Note:take care of your hands by injury if machine is working when wiping).


④ Replace or repair the shafts if the belt cannot transfer materials.



CONTACT US FOR WORKING VIDEO


Customer Site



PACKING AND SHIPPING


Packing and shipping
Categories
News

Waste solar panel aluminum frame removal equipment

Solar Aluminum panel dismantling 
With the rapid development of the solar energy industry, the problem of disposal of used solar cells has become increasingly prominent. The aluminum frame of a solar cell is an important component, and its high-quality recycling and reuse are crucial to the sustainable use of resources. This article will focus on the aluminum frame disassembly equipment for used solar cells and explore its key role in efficiently solving the problem of waste solar cell disposal.


Solar Aluminum panel dismantling


Waste solar cell aluminum frame disassembly equipment:


Automated disassembly machine:


The automated disassembly machine is the core equipment in the disassembly process of used solar cell aluminum frames. It uses advanced mechanical and electronic technology to automatically identify and remove the aluminum frame on the solar panel. This equipment achieves efficient and accurate disassembly through a precise control system, maximizing the integrity of the aluminum frame.


Cutting equipment:


Cutting operations are often required during the disassembly process of used solar cell aluminum frames. Cutting equipment uses high-speed cutting tools, such as saw blades or laser cutters, to quickly and accurately cut aluminum frames to the required size. The precision and efficiency of cutting equipment are crucial for subsequent recycling and reuse.


Sorting and recycling equipment:


The disassembled aluminum frames of used solar cells need to go through a sorting and recycling process in order to reuse them. Sorting equipment uses technologies such as vibrating screens, airflow separators or magnetic separators to effectively separate aluminum frames from other materials. Recycling equipment processes the recycled aluminum frames into new aluminum materials through smelting, regeneration and other methods, which can be used to manufacture new solar panels or other applications.


Advantages of waste solar cell aluminum frame disassembly equipment:


Efficient performance:


The use of automated disassembly machines greatly improves processing efficiency and reduces labor costs and time consumption. The high speed and precision of the cutting equipment ensures high-quality disassembly of the aluminum frame, laying the foundation for subsequent recycling work.


Solar aluminum panel dismantling machine


Solar aluminum panel dismantling machine


Environmentally sustainable:


The waste solar cell aluminum frame disassembly equipment pays attention to environmental protection and sustainable use of resources during the processing process. Through efficient disassembly and recycling processes, large amounts of discarded aluminum frames are reused, reducing the need for virgin aluminum ore, reducing energy consumption and environmental pollution.


safety:


These devices use advanced safety control systems to ensure the safety of operators. The automated disassembly machine realizes automated operation through sensors and control systems, reducing the risk of manual operation. Cutting equipment is equipped with protective devices and safe operating instructions to ensure the safety of operators and the reliability of equipment.


flexibility:


The waste solar cell aluminum frame disassembly equipment is highly flexible and suitable for different types and sizes of solar cell aluminum frames. Equipment can be adjusted and customized to specific needs to accommodate different manufacturers and different models of solar panels.


Economic benefits:


The efficiency and sustainability of waste solar cell aluminum frame disassembly equipment has brought economic benefits to the company. By efficiently processing and recycling scrap aluminum frames, companies can reduce raw material procurement costs and gain additional revenue streams through resale or reuse.


Waste solar cell aluminum frame disassembly equipment plays a key role in solving the problem of waste solar cell disposal. Its efficient performance, environmental sustainability, safety and flexibility make it ideal for the disposal of used solar cells. As the solar energy industry continues to develop, these advanced equipment will play an increasingly important role in promoting sustainable resource utilization and environmental protection. By using waste solar cell aluminum frame disassembly equipment, we can effectively process waste solar cells, promote the development of a circular economy, and achieve a more sustainable energy industry.
Categories
Products Shredder Equipment

Mini Small Double Shaft Shredder Machine

Mini Small Double Shaft Shredder Machine 
Mini Small Double Shaft Shredder Machine is especially for shredding fabric,waste tires,various solid materials, unmanageable materials, waste plastic, plastic film, plastic pipe, fiber, wood, animal and paper which the normal crusher can not handle. The main body of the equipment is welded with high quality steel plate to eliminate stress treatment/integral machining to ensure the stability of the equipment under heavy load for a long time.




SUITABLE RAW MATERIAL


Applicable materials


Applicable materials


Wood, Paper and box, Food waste, Plastic bottle, Metal scrap, Metal bucket, Fabric Plastic.



MAIN STRUCTURES


Different blades


Turbine deceleration


Use-safety


FEATURES AND ADVANTAGES


1. Different materials have blades. The blades are dividedinto: one claw, two claws, four claws and multi-claw blades, with thicknesses ranging from 10-80mm.


2. Turbine deceleration. This series of biaxial shredders has the characteristics of low speed, high torque and low noise.


3. Use safety,The computer PLC programming control system can automatically control the start-stop, reversal and automatic reversal control function after overload.


4. According to customer's material and demand, design single claw or multiple claws and blades with different thicknesses.


PARAMETER


Our crusher has several models, and the following are the conventional models. For special bar-rels and pipes, we have special customized models. Please do not hesitate to contact us.




    
        

            
                Model
            
            
                Feed inlet
            
            
                Machine size
            
            
                Weight
            
            
                Power
            
        

        

            
                HN-M180A
            
            
                300*180mm
            
            
                1200*600* 1000mm
            
            
                320kg/340kg
            
            
                380v4kw
            
        

        

            
                HN-M180B
            
            
                300*180mm
            
            
                900* 600*1000mm
            
            
                350kg
            
            
                380v5.5kw
            
        

        

            
                HN-M180C
            
            
                300*180mm
            
            
                1000*800*1000mm
            
            
                320kg
            
            
                380v5.5kw
            
        

        

            
                HN-M280
            
            
                300*280mm
            
            
                1400*600* 1000mm
            
            
                520kg
            
            
                380V5.5kw*2
            
        

        

            
                HN-M300C
            
            
                300*300mm
            
            
                800*1000* 1000mm
            
            
                430kg
            
            
                380v 7.5kw
            
        

        

            
                HN-M400A
            
            
                400*400mm
            
            
                1200*600* 1200mm
            
            
                680kg
            
            
                380v 15kw
            
        

        

            
                HN-M400C
            
            
                400*400mm
            
            
                1000*900* 1000mm
            
            
                780kg
            
            
                380v 7.5kw
            
        

        

            
                HN-M500
            
            
                400*500mm
            
            
                1900*600*1200mm
            
            
                1200kg
            
            
                380V 15kw*2
            
        

        

            
                HN-M600
            
            
                400* 600mm
            
            
                2200*600*1200mm
            
            
                1500kg
            
            
                380V 15kw*2
            
        

    





Our crusher has many models.According to material size anddischarge size.Recommend different equipment models.Please contact us for details.


FAQ


Q: Can The Shredder Machine Be Used To Shred Different Materials?


A: Yes, we will design the shredder machine for you as per your materials.


Q: How to choose a suitable shredder?


A: Please tell us your raw material and the capacity you need, we will recommend you the most suitable shredder.


Q: What About The Machine Installation?


A: For the Professional Wood Pallet Shredder Machine installation, we will provide you the wiring diagram, installation drawing and technical support, normally you can finish by yourself; but if you really need our technician, we will send technician to your working site as required.


Q: How About The Spare Parts?


A: We provide spare parts at cost price permanently and will give you the spare parts list when you purchase machine.


Q: Will you test the shredder machine before delivery?


A: Yes, we will test every machine and production line before delivery, and send you the working video. You also can come to us for inspection before delivery.
Categories
News

Waste motor crushing and sorting equipment

Scrap Motor 
Motors are used everywhere, so the disposal and recycling of used motors has become an important environmental issue. Waste motors contain valuable metal materials such as copper and aluminum, so the effective recycling and utilization of these materials is crucial to the sustainable use of resources. In order to solve this problem, the development and application of waste motor crushing and classification equipment has become a practical solution.


Scrap Motor


The scrap motor crushing and sorting equipment is an advanced equipment specially designed for processing scrap motors. It mainly includes crusher, magnetic separator, vibrating screen and other components. First, the used motors are sent to the crusher for crushing. The crusher uses high-speed rotating blades to cut used motors into small pieces for subsequent processing. Next, the crushed used motors are sent to the vibrating screen for screening to separate impurities and metal materials. The vibrating screen passes through sieve holes of different sizes, allowing materials of different sizes to be classified. Finally, the metal materials are extracted from the scrap motor through a magnetic separator. Magnetic separators use magnetic fields to adsorb and separate metallic materials, making the recycling process more efficient and accurate.


Scrap motor crushing and sorting equipment offers several advantages. First, it can efficiently crush and classify used motors, improving processing efficiency and recycling rate. Secondly, by extracting metal materials from used motors, resources can be reused, reducing dependence on natural resources, which has positive significance for environmental protection. In addition, waste motor crushing and sorting equipment can also reduce the emissions of waste motors, reduce the pressure on the garbage disposal system, and effectively solve the problem of waste motor disposal.


Motor recycling site


Scrap motor crushing, sorting and recycling at customer site


In addition to the above advantages, scrap motor crushing and sorting equipment also faces some challenges and room for improvement. First of all, there are many types of used motors, and different types of motors may require different processing methods and equipment. Therefore, the development of more intelligent and adaptable equipment can better deal with various types of used motors. Secondly, impurities and pollutants in used motors are also a problem that needs to be solved. Developing more efficient and precise separation technologies can effectively reduce pollutants in used motors and improve the quality of recycled materials.


SUNY GROUP, as a professional scrap motor crushing and sorting equipment, plays an important role in processing and recycling scrap motors. It can not only improve processing efficiency and recycling rate, but also realize the reuse of resources and reduce the negative impact on the environment. With the continuous advancement of science and technology, I believe that waste motor crushing and classification equipment will receive more improvements and applications, making greater contributions to environmental protection.
Categories
Products Shredder Equipment

Knife Type Plastic Crusher

KNIFE TYPE PLASTIC CRUSHER 
Knife Type Plastic Crusher is used to crush various wastes into small pieces. The output size of the crusher is easy to adjust by changing its screen sieve.




SUITABLE RAW MATERIAL


Raw material


Raw material



1.All kinds of hollow containers: plastic beverage cans, plastic buckets, iron drums, packingboxes, packing drums.


2.Used household appliances: TV, washing machine, refrigerator shell.


3.Pipe material: large pipe, pipe fitting and PE pipe.


4. Used templates: wooden pallets, plastic pallets and forklifts.


5.Used tires: car tires, truck tires.


6.Scrap metal: automobile housing, aluminum alloy, scrap cast aluminum parts, enginehousing, lead and steel plates with thickness below 5mm.


7.Cooking garbage, living garbage,RDF derivative, medical waste, biological orange pole,garden garbage.


8.Glue head material, paper mill rope.


MAIN STRUCTURES


Knife crusher structure


1.Shaft, moving blades, fixed blades, reducer, motors, feeding hopper, discharge port, electriccontrol cabinet, control panel, screen, roller, knives holder, ect.


2.After shreddering, the dimension of most large plastic or other material will reduce 30%,some material dimenison after shreddering can up to 50%. (We have arranged many videos.Please contact us freely if you need.)


ADVANTAGES


1.Step-shearing style cutter can resolve the force bored by cuttings, and increase the force of cutting greatly. Blade quality have 9CrSi,Cr12MoV, SKD-II， D2 etc.Can be customized according to customer.


2.The crushing room use noise arrester, to lower noise. Crushing room materials is high quality steel, rigid reasonable and durable.


3.Lockable screen support frame: Robust frame to support the screen maintains the screen shape and avoids damage to the screen. Convenient screen replacement.


4.The aperture of the mesh is able to control the size of the output material. Special screen can be designed according to the type of your raw materials.


5.Button control, easy to operate, setup,stop,reverse, overload protection and other functions.


6.Robust welded hopper with additional support struts to increase strength of hopper and prolong service life.The feed inlet is provided with a protective device for increasing safety.


PARAMETER


Our crusher has several models, and the following are the conventional models. For special bar-rels and pipes, we have special customized models. Please do not hesitate to contact us.



  
    

      Model
      600
      800
      1000
      1200
    

    

      Feed inlet size
      600*320mm
      820*600mm
      1020*650mm
      1200*1000mm
    

    

      Rotating diameter
      φ270
      φ420
      φ420
      φ700
    

    

      Power
      15KW
      37kw
      45KW
      55Kw
    

    

      Rotation speed
      380 r/min
      480 r/min
      480 r/min
      380 r/min
    

    

      Voltage
      3380V 50HZ
      3380V 50Hz
      3380V 50Hz
      3380V 50HZ
    

    

      size
      1150*1500*1600mm
      1600*1680*2080mm
      2000*1800*2400mm
      3000*1800*4000mm
    

    

      Weight
      660kg
      2300kg
      3500kg
      6000kg
    

  



Our crusher has many models.According to material size anddischarge size.Recommend different equipment models.Please contact us for details.


CASE


Case


Case
Categories
Products Shredder Equipment

Single Shaft Plastic Shredder

single shaft plastic shredder 
The single-shaft shredder developed and manufactured by SUNY GROUP is strong and durable. Suitable for recycling various large solid materials, difficult-to-handle materials, plastic containers, plastic barrels, and plastic pads. The shredded particles can be as small as 20mm according to different needs. And various feeding hoppers can be provided according to customer needs. This equipment has low-speed rotary cutter, low noise and is more energy-saving.




APPLICATION


Raw Materials of Our Plastic Pipe Shredding Waste Cable Single Shaft Shredder Machine for Recycle Plastic bottles, Cardboard. Woven bags. Plastic lumps like PP. PE, PET. PC. ABS. Nylon, Plastic pipes. Film. Plastic moulds,textiles. Woven bags, Electronic Waste. Cable, Aluminum cans, Paper,Wood. Sponge, foam, etc.


Applicable materials


Applicable materials


WORKING PRINCIPLE


Plastic Pipe Shredding Waste Cable Single Shaft Shredder Machine for Recycle consists of a knife disc and a static knife to complete shredding material. Cutter is composed of a base shaft and several shape quadrilateral knife block.


SHREDDING PROCESS


MACHINE FEATURES


Single shaft shredder consists of a knife disc and a static knife to complete shredding material. Cutter is composed of a base shaft and several shape quadrilateral knife block.


The knife block has 4 blades, can be replacing the use of. The knife block along the axis of the base is in multiple rows into type V, and fixed with screws in the radical axis, rotated with the based shaft together, finally comprise a knife disc. The two static knife is fixed on the machine frame. The material is sent to the cutter by the horizontal hydraulic cylinder. The speed is stable and adjustable, and the propulsive force is large and uniform. It is applicable to the recovery of a variety of bulk solid materials, refractory materials, irregular plastic containers and plastic barrels, tubes, films, fibers, paper etc. Spindle speed is 45 ~ 100 rpm/min, which has stable work and low noise.


SHREDDER HAFTS 


TECHNICAL PARAMETERS



 

 Model
 XR600S
 XR600
 XR800S
 

 

  Power (kw)
 18.5
 22
 30
 

 
 

  Hydraulic power (kw)
 2.2
 2.2
 2.2
 

 

  Shaft diameter (mm)
 220
 350
 350
 

 

  Feeding mouth
 600*700
 600*1100
 800*1100
 

 

  Rotary blades
 24 pcs
 34 pcs
 46 pcs
 

 

  Fixed blades
 1set
 1set
 2sets
 

 

  Journey (mm)
 620mm
 670mm
 820mm
 

  

  Speed
 85rpm
 75rpm
 85rpm
 

 

  Mesh size (mm)
 35-40mm
 35-40mm
 35-40mm
 

 

  Capacity (kg/h)
 300-500
 500-700
 700-800
 

 

  Weight: (kg)
 1550kg
 2000kg
 2800kg
 

 

  Dimension (L*W*H mm)
 1700*1130*1780
 1865*1420*1800
 2470*1420*2000
 

 
 


NOTE:


1. The above machine is our standard configuratoin, but for different raw materials, it is different machine configuration, so please contact us about your raw materials;


2. The machine voltage can be customized.


CASE


Case 


COMMON PROBLEM



Single-shaft shredder is a common industrial equipment used to shred and crush waste, plastic, paper, wood and other materials. Here are some common questions about single-shaft shredders:


Equipment clogging: If the material is too large or too viscous, it may cause the single-shaft shredder to become clogged. At this time, the equipment needs to be stopped and the blockage cleared to restore normal operation.


Blade wear: The blades of single-shaft shredders may wear out after long-term use, affecting the shredding effect. The condition of the blades needs to be checked regularly and replaced as necessary.


Motor overload: If the material processed by the single-shaft shredder is too hard or too dense, it may cause the motor to be overloaded. At this time, the equipment should be stopped, the properties of the materials should be checked, and operating parameters should be adjusted appropriately to avoid overloading.


Noise problem: The single-shaft shredder will produce noise during operation, which may cause interference to the working environment and surrounding people. Some soundproofing measures can be taken, such as installing soundproof enclosures or adjusting the location of equipment, to reduce noise.


Single shaft shredder


Safety issues: Pay attention to safety when operating a single-shaft shredder and avoid bringing hands or other body parts close to the blade area. Safety devices and personal protective equipment should be used correctly to ensure work safety.


Maintenance: Single-shaft shredders require regular cleaning and maintenance to ensure the normal operation of the equipment. Including cleaning blades, lubricating bearings, checking transmission systems, etc.


Selection and Configuration: Different materials and handling needs may require different types and sizes of single-shaft shredders. When purchasing equipment, you need to choose the appropriate model and configuration based on actual needs.


For the above problems, if the user cannot solve the problem or needs more help, it is recommended to contact us directly to obtain professional support and advice.
Categories
News

Why is recycling solar panels difficult?

Scrap Solar Panels

Recycling solar panels can be challenging for several reasons:

Complex composition: Solar panels are composed of a variety of materials, including glass, metals (such as aluminum and copper), plastics, and semiconductor materials (such as silicon). These components are often fused together, making it difficult to separate and recycle them efficiently.

Lack of standardization: There are currently no universal standards for the design and manufacture of solar panels. Different manufacturers use different materials and technologies, so developing a standardized recycling process for all types of solar panels is challenging.

Scrap Solar Panels

Limited infrastructure: The infrastructure for solar panel recycling is not as developed or extensive as in other recycling industries. Many regions lack dedicated recycling facilities and processes designed specifically for solar panels, making recycling solar panels logistically and economically challenging.

Volume and longevity: While demand for solar panels is increasing, the volume of end-of-life panels that can be recycled remains relatively low compared to other e-waste streams. In addition, solar panels have a long lifespan, often more than 25 years, which means that a large number of panels have not yet reached the end of their useful life.

Economic considerations: The cost-effectiveness of solar panel recycling is an important factor. Currently, the value of recovered material from recycled solar panels may not exceed the cost of collection, transportation and specialized recycling processes. As a result, the economic incentive to widely recycle solar panels may be limited.

As a professional solid waste recycling equipment manufacturer, SUNY GROUP has rich experience and technical equipment in solar panel recycling, and the focus of development is to develop more effective separation technologies, explore new recycling technologies and establish industry standards. If you have any questions about solar energy recycling, please feel free to contact us.