At present, the research on the recycling of waste lithium batteries is mainly focused on the recovery of high-value anode precious metals cobalt and lithium. Copper in the negative electrode of waste lithium battery (content up to 35%) is an important production raw material widely used.Based on the structural characteristics of lithium batteries, our company adopts an environmentally-friendly physical separation process to realize efficient separation and recovery of waste lithium batteries.
APPLICATION
Lithium battery recycling plant is used for dismantling and recycling the soft package battery, cellphone battery, shell battery, cylindrical battery etc. Different types of lithium batteries have different recycling procedures.
FINAL PRODUCTS
The final product is graphite powder, cobalt acid lithium, aluminum and copper..
TECHNICAL PROCESS
The process mainly comprises the following steps: after discharging the recovered waste batteries, crushing, magnetic separation, air separation, crushing, gravity separation, screening and other processes are carried out by mechanical equipment.
Cable Granulator Copper Wire Recycling Machine ( also named Cable Wire Granulator ) is a kind of machinery used for recycling waste & scrap copper wire and cables to get copper particles and plastic particles, Cable wire recycling machine is featured with novel design, compact structure, low power consumption and stable performance.
Our Cable Granulator Copper Wire Recycling Machine are mainly used to recycle all kinds of waste cable wires, the raw materials will be separated into tiny copper rice and PVC, the applicable range of the wires diameter from 0.3 mm to 20 mm, such as automobile wires, car bottom wires, motorcycle wires, computer wires and communication cable, etc.
APPLICATION
FINAL PRODUCTS
PROCESS DESCRIPTION
For the small capacity, the cable wire raw material can be put into the all-in-one machine directly, after crushing, then the air separtor will make the copper and plastic suspended on the screen. Then the Copper will be separated from the plastic by weighting method and the friction force which produced by the Surface of the mesh.
For larger capacity, the cable wire raw material will be firstly put into the shredder, then go into crusher to get the small pieces wires, then the air separator will make the copper and plastic suspended on the screen to separate the Copper from the plastic by weighting method and the friction force which produced by the Surface of the mesh. To improve the purity and capacity, the rest materials will be go into our high voltage electrostatic separator. The Cable Granulator Copper Wire Recycling Machine including the crushing system, air separator system, dust and fiber collection system and high voltage electrostatic separator.
PRODUCT FEATURES
1.Compact structure and reasonable layout, safe and reliable, easy to install.
2.Controlled by PLC. Continuous feed, intelligent operation, automatic alarm make it easy to operate and save your time and energy, to ensure the stable operation of the equipment.
3.The shredding machine adopts the high hardness main shaft, make it has more impact power when crushing materials. It is composed of micro cutting head and cylindrical tool rod, greatly reduces the wearing (blades).
4.The crusher, air separator and the pulse dust collector installed together, so the structure of the machine is easy to move and transport.
5.The second crusher adopts alternate blades leading to high productivity, low noise and stable running.
6.This cable granulator copper wire recycling machine use the air separator and the high voltage electrostatic separator together, to improve the recovery rate up to 99%.
7.Back feeding system will crush the unfinished material again, which guarantee the totally separation of copper and plastic.
8.No dust outlet, the dust separation rate can reach up to 99%.
9.The blade and screen adopts special wear resistance and high toughness alloy material, which improve the service life and reduce the production cost.
TECHNICAL PARAMETERS
Model
Capacity
Power
Dimension L/W/H
Weight
ZY-TMJ 200
100-200 Kg/H
28 Kw
2.2*2*2.3 m
1850 Kg
ZY-TMJ 300
200-300 Kg/H
39 Kw
3.2*2.1*2.3 m
2500 Kg
ZY-TMJ 400
300-400 Kg/H
45 Kw
4*2.1*2.5 m
3200 Kg
ZY-TMJ 500
400-500 Kg/H
68 Kw
6.2*5*3.3 m
3850 Kg
ZY-TMJ 800
500-800 Kg/H
75 Kw
10.4*2.1*3.3 m
5500 Kg
ZY-TMJ 1000
800-1000 Kg/H
95 Kw
12*4.1*4.5 m
8200 Kg
NOTE:
1. The above machine is our standard configuratoin, but for different raw materials, it is different machine configuration, so please contact us about your raw materials;
Aluminum Plastic Separation Machine is used for recovery of waste aluminum-plastic materials, can put the aluminum and plastic separation, aluminium plastic separator adopts crushing, grinding, separating, dust removing technology process to achieve completely & simultaneously separating recycling aluminum metal and plastic powder. And the recycled aluminum powder can be sold directly to the aluminum reclamation plants and fireworks and firecrackers plants, the PVC powder also can be sold in the market as the re-process materials.
RAW MATERIALS AND FINAL PRODUCTS
Aluminum Plastic Separation Machine can be used for recycling all kinds of aluminum and plastic composite such as aluminum composite panel (ACP/ACM), medical blister, aluminum plastic foil, and aluminum plastic package bags etc.
The following picture is the result of testing the Aluminum Plastic Separation Machine by some customers. We will save and send samples of sorted aluminum powder and plastic powder for our customers, You can send your materials to us and we will test the machine for you without charging any fees.
COMPARISON OF SORTING RESULTS
India customer visited our factory for Aluminum Plastic Separating Machine . He visited several suppliers during his tour in China and compared the aluminum powder separated from our system with those of other suppliers. He is quite satisfied with our equipment.
PROCESS DESCRIPTION
The aluminum and plastic materials firstly crushed by the knife crusher into 10mm pieces, and then grinding by the water cooling turbo type grinding machine into aluminum and plastic fine powders. Then separated by the rotary screen, the big size will back into the grinding machine and the fine powders will into the electrostatic separator, finally the aluminum and plastic would be separated.
PRODUCT STRUCTURE
TECHNICAL PARAMETERS
Model
Capacity
Power
Weight
ZY-WAP 300
200-300 Kg/H
62 Kw
8 Ton
ZY-WAP 500
400-500 Kg/H
98 Kw
13 Ton
ZY-WAP 1000
600-1000 Kg/H
170 Kw
20 Ton
NOTE:
1. The above machine is our standard configuratoin, but for different raw materials, it is different machine configuration, so please contact us about your raw materials;
Double shaft shredder, also known as shear shredder, is a shredder that reduces the size of materials by shearing, tearing and squeezing. Widely used in waste plastics, waste rubber, wood and other bulky wastes. It has the advantages of sturdiness, long service life, high torque resistance, easy adjustment, low maintenance cost, economical and durable.
APPLICATION
1. All kinds of hollow containers: plastic beverage cans, plastic buckets, iron drums, packing boxes, packing drums;
2. Used household appliances: TV, washing machine, refrigerator shell;
3. Pipe material: large pipe, pipe fitting and PE pipe;
4. Used templates: wooden pallets, plastic pallets and forklifts;
5. Used tires: car tires, truck tires;
6. Scrap metal: automobile housing, aluminum alloy, scrap cast aluminum parts, engine housing, lead and steel plates with thickness below 5mm;
7. Cooking garbage, living garbage, RDF derivative, medical waste, biological orange pole, garden garbage;
8. Glue head material, paper mill rope.
SHREDDING PROCESS
WORKING PRINCIPLE
1.Feed hopper: Put the material to be crushed, so as to prevent the material from splashing out;
2.Double shaft cutting system:Using different blades according customer's materials;
3.Power system:We choose famous brands of motor in China, can also be configured according to customer needs;
4.Discharging conveyor system:It adopts independent power system, and that power system is integrally fixed on the shredder by bolts, so that the power system can be integrally drawn out.
DIFFERENT BLADES
For different raw materials to be shredded, the configuration might be different, so please contact us about your raw materials
TECHNICAL PARAMETERS
Model
Capacity
Power
Blade Number
Blade Size
Feed Hopper Size
ZY-SS 800
1000-1500 Kg/H
22*2 Kw
18 Pieces
Φ400×40
800*1200 mm
ZY-SS 1000
1500-2000 Kg/H
30*2 Kw
22 Pieces
Φ400×40
1000*1500 mm
ZY-SS 1200
2000-3000 Kg/H
45*2 Kw
28 Pieces
Φ400×40
1500*2000 mm
ZY-SS 1500
2500-3500 Kg/H
55*2 Kw
34 Pieces
Φ400×40
1500*2000 mm
NOTE:
1. The above machine is our standard configuratoin, but for different raw materials, it is different machine configuration, so please contact us about your raw materials;
Copper is a good conductor of electricity, and is used extensively to make electrical wiring and components. The purification of copper is a form of recycling. Copper is purified further using electrolysis and we call it Copper Electrorefining (electrolytic refining).
In industry this is carried out on a massive scale. The electrolytic copper production is processed in the huge copper electrolytic tank fulfilled with copper electrolytic solution. Even the best chemical method cannot remove all the impurities from
the copper, but with electrolytic refining it is possible to produce 99.99% pure copper (whatever method is used to manufacture copper from its ore, its final purification is by electrolysis).
WORKING PRINCIPLE
COPPER ELECTROLYSIS REFINING PLANT
Anode plates are hung by their "handles" in electrolytic copper refining tank. Pure copper cathode sheets suspended on solid copper bars are inserted into the same tank, one sheet between each anode. When an electric current is passed from the anodes through the electrolyte to the cathodes, copper from the anodes moves into the solution and is plated onto the starter sheet.Impurities from the anodes settle to the bottom of the tank.
COPPER ANODES(PLATES) CASTING MACHINE
The copper anode will be casting into anode plates in molds semi-automatically. After pretreatment removing of tin, lead, iron,aluminum starts charging of the copper material into the furnace which is followed by smelting process. When the impurities areremoved follows the slag removal and phase of reduction with natural gas. Reduction is aimed to remove the free oxygen. After the reduction the process is ended by casting, where the final product is casted into the form of copper anodes.
PRODUCT FEATURES
1. High current density, shorter anode distance, advanced technology make the electrolytic cycle much shorter.
2. Automatic controlling, compared with other processes, labor costs can be reduced by 50%;
3. The exhaust gas treatment system can produce useful chemicals, creating added value, after processing the tail liquid can be consistent with national environmental requirements;
TECHNICAL PARAMETERS
Model
ZYDJ-500
ZYDJ-1000
ZYDJ-2000
ZYDJ-5000
Mixed Metal Powder
500 Kg/D
1000 Kg/D
2000 Kg/D
5000 Kg/D
Energy Consumption
280
570
1130
2850
Electrolytic Cycle
15 Days/48H
15 Days/48H
15 Days/48H
15 Days/48H
Copper Capacity
370
750
1500
3750
Copper Purity
99.99%
99.99%
99.99%
99.99%
NOTE:
1. The above machine is our standard configuratoin, but for different raw materials, it is different machine configuration, so please contact us about your raw materials;
Waste lithium ion battery crushing equipment includes shredding and shredding process, shredding the scrapped power lithium battery and lithium ion battery, shredding the raw materials into flakes, separating the lithium ion battery casing and the positive and negative materials, It is suitable for users who recycle waste lithium batteries and lithium ion batteries into production.
1. The waste lithium-ion battery is made of high-strength, high-hardness material, and the surface is made of high-wear-resistant material, which reduces the maintenance cost of the tool.
2. The equipment is equipped with a complete conveying system, which saves manpower and has a high degree of automation.
3. High shredding efficiency and large production capacity.
The waste lithium-ion battery crushing equipment is mainly used for the crushing of waste lithium-ion batteries for subsequent screening and recycling. It is composed of a lithium battery crusher, the middle part is composed of conveying and magnetic separation, and the waste lithium battery is crushed and separated more fully without polluting the environment.
The rubber and plastic mill is a relatively good product among all kinds of mills on the market. It can automatically feed materials, automatically transport, toner, filter, dust, etc. At the same time, it can handle rubber tires and can operate continuously. , compared to before, it has the characteristics of large output and low labor intensity. He can smash and process all kinds of waste rubber materials, such as bicycle tires, insoles, and other rubber scraps, and the reprocessing process is based on the principle of continuous grinding and shearing under high-pressure operations. The temperature during pulverization can be reasonably controlled. At the same time, it can also ensure the quality of plastic powder. The fineness of the pulverized plastic powder is about 5-100 mesh. Basically, each set of rubber and plastic pulverizers can produce two tons of rubber powder per day.
The rubber and plastic mill is composed of motor frame, cold water cooling, crushing host and so on. The basic principle of its operation is that through the relative movement of the two grinding discs in the machine, the material can be effectively cut and ground to achieve the purpose of pulverization. Cold water can provide a cooling effect to the whole work, which can ensure the quality of the product.
The advantages of rubber and plastic mill:
The output can be doubled, electricity can be saved due to the special blade, the floor space is small, only 5 to 6 square meters, the noise is about 80 decibels, the adjustment accuracy of the blade is about 0.02mm, and a set of blades can be repaired and used 6 to 8 times, the temperature rises slowly, it can operate continuously for 24 hours, the equipment is fully automatic, the operation is simple, and the quality of the output plastic powder is also acceptable. Joining the PLC system, the entire operation process is neat and tidy.
The above is the working principle and advantages of the rubber and plastic mill.
Thank you for your purchase. We hope you are satisfied with your purchase. However, if for any reason you are not completely satisfied with your purchase, you may return it to us (except for custom products) for a refund or exchange.
Return shipping is negotiated and paid by the seller or buyer.
We will process your return after we receive and inspect the condition of your item. We will notify you by email when your return has been processed.
For defective or damaged products, please contact us at the following contact information to arrange a refund or exchange.
[Returns]
Accept returns for both defective and non-defective products
[Exchanges]
Accept exchanges:
[Product condition & Window]
Product condition:
New and slightly used
Window:
365 days
[Method & Fees]
Method:
By mail
Return label:
Included in the package, Free
Restocking fees:
No cost
Refund processing time:
14 days
If you have any questions about our return policy, please contact us at:
