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What is the working principle of shredder machine?

A crusher breaks down material into smaller pieces by cutting or tearing it. The following is a detailed breakdown of how it works:

1. Feeding

Material is fed into the crusher via a feed hopper or conveyor belt. The feeding process is usually continuous to ensure efficient machine operation.

2. Cutting Mechanism

Inside the crusher, rotating blades or cutters are fitted. These blades are mounted on a shaft and rotate at high speeds. Depending on the design of the crusher, the shape and arrangement of the blades may vary to suit different materials and cutting needs.

Twin Shaft Shredder Knife Shaft

Twin Shaft Shredder Knife Shaft

3. Crushing Process

When material comes into contact with the rotating blades, the blades cut, tear, or shear the material into smaller pieces. The size of the pieces depends on the configuration of the blades and the spacing between the blades. Some crushers are also equipped with adjustable blades and screens to control the size of the final output pieces.

4. Discharge

The crushed material is discharged through a screen or grid, the aperture of which determines the size of the final output material. Some advanced crushers are equipped with automatic separation and conveying systems to ensure uniformity and ease of further processing.

Areas of application

Crushers can be used for a wide range of materials, including paper, plastics, metals, and electronic scrap. Crushers are indispensable in the recycling process, as they can significantly reduce the size of the waste material for subsequent handling and processing.

Double shaft shredder manufacturing workshop

Double shaft shredder manufacturing workshop

Benefits and features

Efficient processing

Crushers can process large quantities of waste materials quickly and efficiently, increasing the overall efficiency of the recycling process.

Versatility

Different types of crushers can be adapted to a wide range of materials, offering a wide choice of applications. Whether it’s hard metals or flexible plastics, the crusher is up to the task.

Environmental benefits

By reducing the volume of waste material, the crusher not only reduces transportation and storage costs but also promotes the reuse of resources, providing significant environmental benefits.

If you have any questions or need further details about the crusher, please feel free to contact us! Our expert team is always ready to provide you with professional answers and support.

Categories
Products Shredder Equipment

Double Shaft Shredder Machine

Double shaft shredder, also known as shear shredder, is a shredder that reduces the size of materials by shearing, tearing and squeezing. Widely used in waste plastics, waste rubber, wood and other bulky wastes. It has the advantages of sturdiness, long service life, high torque resistance, easy adjustment, low maintenance cost, economical and durable.

APPLICATION

1. All kinds of hollow containers: plastic beverage cans, plastic buckets, iron drums, packing boxes, packing drums;

2. Used household appliances: TV, washing machine, refrigerator shell;

3. Pipe material: large pipe, pipe fitting and PE pipe;

4. Used templates: wooden pallets, plastic pallets and forklifts;

5. Used tires: car tires, truck tires;

6. Scrap metal: automobile housing, aluminum alloy, scrap cast aluminum parts, engine housing, lead and steel plates with thickness below 5mm;

7. Cooking garbage, living garbage, RDF derivative, medical waste, biological orange pole, garden garbage;

8. Glue head material, paper mill rope.

Double Shaft Shredder Machiner Waste Material

SHREDDING PROCESS

SHREDDING PROCESS

WORKING PRINCIPLE

1.Feed hopper: Put the material to be crushed, so as to prevent the material from splashing out;

2.Double shaft cutting system:Using different blades according customer's materials;

3.Power system:We choose famous brands of motor in China, can also be configured according to customer needs;

4.Discharging conveyor system:It adopts independent power system, and that power system is integrally fixed on the shredder by bolts, so that the power system can be integrally drawn out.

DIFFERENT BLADES

For different raw materials to be shredded, the configuration might be different, so please contact us about your raw materials

DIFFERENT BLADES

TECHNICAL PARAMETERS

Model Capacity Power Blade Number Blade Size Feed Hopper Size
ZY-SS 800 1000-1500 Kg/H 22*2 Kw 18 Pieces Φ400×40 800*1200 mm
ZY-SS 1000 1500-2000 Kg/H 30*2 Kw 22 Pieces Φ400×40 1000*1500 mm
ZY-SS 1200 2000-3000 Kg/H 45*2 Kw 28 Pieces Φ400×40 1500*2000 mm
ZY-SS 1500 2500-3500 Kg/H 55*2 Kw 34 Pieces Φ400×40 1500*2000 mm

NOTE:

1. The above machine is our standard configuratoin, but for different raw materials, it is different machine configuration, so please contact us about your raw materials;

2. The machine voltage can be customized.