Israel customer lithium battery recycling production line siteshredder
Author: zzsuny
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Saudi Arabia customer shredder site
Saudi Arabia customer shredder site
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Solar PV Panels Recycling System
In the context of the global embrace of renewable energy, especially solar energy, it is increasingly important to implement sustainable practices and proper disposal and recycling of end-of-life solar photovoltaic (PV) panels. To meet this environmental challenge, SUNY GROUP has launched a solar photovoltaic panel recycling system as an innovative solution after years of research and development.
Solar PV Panels Scrap
The solar photovoltaic panel recycling system uses advanced technology and equipment to effectively recover and recycle valuable materials from retired panels. These systems have the following salient features:
Automatic panel sorting: The recycling system uses an automatic sorting mechanism to sort and separate different types of solar panels based on the panel’s composition (such as crystalline silicon or thin-film technology). This ensures optimal handling and processing of each panel type.
Panel disassembly and component separation: A complex disassembly process is used to disassemble the panel into individual components, including glass, metal frames, junction boxes, etc. Component separation techniques are then used to extract valuable materials from these components.
Material Extraction and Refining: Recycling systems use advanced methods to extract and refine valuable resources from disassembled components. This includes recycling high-purity silicon, silver, aluminum, and other metals from photovoltaic panels, which can be reused in manufacturing processes or other industries.
Solar PV Panels Recycling System
In addition, solar panel recycling equipment also has the following technical advantages:
Automation and intelligence: Modern solar panel recycling equipment is equipped with automation and intelligence functions, realizing automated operations and optimizing the recycling process through sensors, control systems, and machine learning algorithms. This improves recycling efficiency, reduces the need for manual intervention, and provides more precise data analysis and quality control.
Flexible processing capabilities: Solar panel recycling equipment is designed to be flexible and able to handle different types and sizes of solar panels. Whether it is silicon crystal solar panels or thin film solar panels, recycling equipment can adapt to different needs and achieve efficient processing and recycling.
To sum up, solar panel recycling equipment has technical advantages such as efficient sorting capabilities, comprehensive component decomposition, efficient material recovery, automation and intelligence, and flexible processing capabilities. These advantages make solar panel recycling equipment an ideal choice for processing solar panel waste, helping to maximize the use of solar panel resources and reduce environmental impact.
The Radiator Copper and Aluminum Separator Machine is a specialized piece of equipment used for separating copper and aluminum from waste radiators or air conditioner radiators. It is commonly used in recycling facilities and scrap yards to recover valuable materials from these sources.
The machine operates on the principle of air separation. It utilizes airflow and mechanical processes to separate the copper and aluminum components from the radiators. Here's a general overview of how the machine works:
Radiator Feeding: The waste radiators or air conditioner radiators are fed into the machine for processing. The radiators may need to be pre-cut to fit the machine's specifications.
Mechanical Cutting: The machine employs mechanical methods to cut the radiators into smaller pieces, facilitating the subsequent separation process.
Radiator Copper and Aluminum Separator Machine
Conveying and Crushing: The cut radiators are then conveyed to a crusher or shredder, where they are further broken down into smaller fragments. This step increases the surface area for better separation.
Magnetic Separation: In some machines, a magnetic separator is used to remove any ferrous or magnetic materials from the crushed radiators. This helps prevent damage to subsequent equipment and ensures a cleaner separation process.
Air Separation: The crushed radiators are then fed into an air separator, which utilizes airflow and gravity to separate the copper and aluminum components. The lighter aluminum pieces are blown away by the air currents, while the heavier copper pieces fall down into a separate collection area.
Collection and Discharge: The separated copper and aluminum components are collected in separate containers or bins for further processing or sale. The machine may also have mechanisms for automatically discharging the separated materials into designated containers.
It's important to note that different radiator copper and aluminum separator machines may have variations in their design and operation. Some machines may incorporate additional steps or features to enhance efficiency or improve the quality of the separation process.
If you are interested in using or purchasing a radiator copper and aluminum separator machine, I recommend consulting with manufacturers or suppliers in the recycling industry. They can provide more specific information about available machines and their capabilities.
Lithium battery recycling equipment on site in South Korea
Scrap metal crushing and recycling equipment plays a vital role in the efficient and environmentally friendly disposal of metal waste. The equipment is designed to process and convert various types of scrap metal into reusable materials. In this article, we will explore the technical principles, applications and advantages of scrap metal crushing and recycling equipment.
Technical principle:
Scrap metal crushing and recycling equipment utilizes advanced mechanical and electrical systems to process metal waste efficiently. The equipment usually consists of a crusher, conveyor belt, magnetic separator and sorting system. Crusher is driven by a motor and applies force to break large metal objects into smaller, more manageable pieces. It can handle a variety of metal materials, including steel, aluminum, copper and brass.
Conveyor belts transport broken metal parts to different stages of the recycling process. Magnetic separators are used to remove ferrous materials from metal streams, ensuring a cleaner, purer end product. The sorting system is equipped with sensors and automated mechanisms to separate different types of metals based on their characteristics, such as size, shape and conductivity. This facilitates the separation and efficient recycling of various metals.
Application:
Scrap metal crushing and recycling equipment is used in many industries that generate metal waste. Some common industries that benefit from this equipment include:
Automobile industry: Automobile manufacturing and repair facilities generate large amounts of metal waste, including scrapped vehicles and parts. Scrap metal crushing and recycling equipment can efficiently process these materials, thereby recovering valuable metals and reducing the environmental impact of automotive waste.
Manufacturing Facilities: Various manufacturing processes generate metal waste such as excess metal scraps, defective products, and obsolete machinery. Scrap metal crushing and recycling equipment can help manufacturers recycle these materials, reduce production costs and promote sustainable practices.
Scrap metal crushing and recycling equipment plays a vital role in the efficient and sustainable management of metal waste. By employing advanced technology, the equipment helps convert scrap metal into reusable materials, reducing dependence on mining and conserving natural resources. The widespread adoption of scrap metal crushing and recycling equipment brings many benefits, including resource conservation, energy conservation, economic opportunities and waste reduction. As we continue to prioritize environmental stewardship, investing in this type of equipment becomes increasingly important for a greener, more sustainable future.
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Solar modules recycling technology equipment
Physical-mechanical crushing and sorting techniques are critical steps when it comes to the recycling of solar modules. These technologies and equipment can effectively separate and recycle various materials in solar modules to achieve resource reuse. The following are the technologies and equipment commonly used in the solar module recycling process, let us take a look at them:
Pre-treatment: Before the recycling process can begin, solar modules need to undergo pre-treatment. This step is intended to remove auxiliary materials from the module, such as metal frames, cables and connectors. The pre-processing stage is usually carried out using manual or semi/fully automated tools to ensure that the modules are ready for subsequent processing.
Mechanical crushing: Solar modules usually consist of glass, silicon wafers, backsheets and auxiliary materials. In the mechanical crushing stage, the modules are fed into specialized crushing equipment such as a crusher or pulverizer. These devices break the modules into small particles or fragments and preferentially remove the glass from the surface. This step helps release various materials and provides better conditions for subsequent sorting.
Sorting: Sorting is the process of classifying and separating crushed solar module particles. Common sorting methods include physical sorting, gravity sorting and electrostatic sorting.
Physical sorting: Physical sorting uses physical properties such as size, shape and density of particles for separation. By using equipment such as vibrating screens or air classifiers, particles can be sorted according to their characteristics.
Gravity sorting: Gravity sorting uses the density differences of particles to separate them. The pellets are placed on an inclined flume or slope and are separated into materials of different densities by water flow or vibration.
Electrostatic sorting: Electrostatic sorting uses the charge properties of particles to separate. By assigning charges to the particles and using electrostatic attraction or repulsion effects, particles with different charge properties are separated.
Recycling and processing: The sorted solar module particles can be further recycled and processed to achieve resource reuse.
Glass recycling: Recycled glass can go through processing steps such as washing and grinding to remove residual impurities and obtain high-quality glass fragments. These fragments can be used to create new glass objects.
Silicon wafer recycling: The recycled silicon wafers undergo chemical treatment and recrystallization to remove contaminants and impurities, and obtain high-purity silicon materials. These silicon materials can be used again to make solar cells.
Metal recycling: Metal components such as metal frames and connectors can be recycled through a process of melting and cooling and used to make new metal products.
Through these technologies and equipment, various materials of solar modules can be effectively separated and recycled, realizing resource recycling. As a professional solar module recycling equipment supplier, SUNY GROUP provides a complete recycling technology production line to provide customers with efficient and reliable recycling solutions. Our recycling technology is constantly updated and iterated to respond to evolving science, technology and market demands.
If you have any needs or questions about solar module recycling technology, please feel free to contact us. Our professional team will be happy to provide you with consultation and support to help you achieve environmentally friendly and sustainable solar module recycling.
Copper stripping is a common operation that removes the insulation or outer protective coating of wires to obtain the copper within them for recycling or other purposes. Here are several common methods for stripping copper wire, with a detailed description of the advantages and disadvantages of each method:
Manual Wire Stripping: Manual wire stripping is one of the most basic methods of stripping copper wire. It involves using a handheld wire stripping tool or a manual wire stripper. First, adjust the tool or machine to the appropriate wire diameter. The insulation is then cut or scored so that it can be easily removed from the copper wire.
Advantages: Manual wire stripping requires no additional investment, only labor. This is an affordable option for simple wire stripping tasks or small-scale operations.
Disadvantages: Manual wire stripping is less efficient because it requires more labor and time. Additionally, manual wire stripping presents a safety risk as the operator may be injured by the blade. For large-scale wire stripping tasks, manual wire stripping is obviously not the best choice.
Mechanical Wire Stripping: Mechanical wire stripping is an efficient method for stripping large amounts of wire. Mechanical wire stripping machines are specifically designed for automatic wire feeding and stripping operations. They use a combination of cutting blades and rollers to remove insulation from copper wires. Mechanical wire strippers can handle different sizes and types of wires, making the stripping process more efficient.
Scrap Copper Wire Stripping Machine
Advantages: Mechanical wire stripping machine can save manpower and improve production efficiency. They can handle a wide range of wire gauges and are suitable for large-scale wire stripping tasks. In long-term operation, the return on investment of mechanical wire stripping machines is usually higher.
Disadvantages: Some complex scrap wires may require additional preparation to accommodate mechanical wire stripping machines. For a small workshop or small factory, it may not be cost-effective to purchase a mechanical wire stripping machine.
Fully automatic copper stripping machine: The fully automatic copper stripping machine is a highly automated solution that can recycle waste wires through steps such as crushing and sorting. This machine can be customized according to customer needs for efficient copper stripping and recycling.
Advantages: The fully automatic copper stripping machine has the advantages of high efficiency, high output and high sorting rate. They are typically capable of handling large quantities of scrap wire and can accommodate a variety of gauges and types of wire. The fully automatic copper stripping machine reduces manual operations and saves labor costs.
Disadvantages: Fully automatic copper stripping machines may require larger capital in terms of initial investment. In addition, its maintenance and operation may require certain specialized knowledge and skills.
As a professional manufacturer of waste wire recycling equipment, SUNY GROUP has rich experience and advanced technical equipment. We offer a variety of copper stripping solutions, including manual stripping tools, mechanical stripping machines and fully automatic copper stripping machines. Our equipment has reliable quality and superior performance, and can meet customers of different sizes and needs. If you have any needs or questions about waste wire recycling, please feel free to contact us and we will be happy to provide you with consultation and support.
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How to recycle old photovoltaic panels?
Recycling old photovoltaic (PV) panels is an important step towards reducing electronic waste and maximizing the environmental benefits of solar energy. Here are some steps and considerations for recycling old PV panels:
Check local regulations: Before recycling PV panels, familiarize yourself with the local regulations and requirements for electronic waste recycling. Contact local recycling centers, waste management authorities, or environmental agencies to understand the specific guidelines and procedures for recycling PV panels in your area.
Contact the manufacturer: Reach out to the manufacturer of the PV panels or consult their website to inquire about their recycling program. Many manufacturers have established take-back or recycling programs for their products and can provide guidance on how to properly recycle their panels.
Solar panel recycling flow chart
Find specialized recycling facilities: Look for specialized PV panel recycling facilities or electronic waste recycling centers in your area. These facilities have the expertise and equipment to handle the proper dismantling and recycling of PV panels. They can ensure that valuable materials are recovered and hazardous substances are handled safely.
Arrange transportation: If necessary, make arrangements for transportation of the old PV panels to the recycling facility. Some facilities may offer pickup services or have drop-off locations where you can bring the panels for recycling. Follow any packaging or transportation requirements provided by the recycling facility to ensure safe transportation of the panels.
Dismantle and separate components: At the recycling facility, the PV panels will be dismantled to separate different components for recycling. This process typically involves removing the glass, aluminum frames, silicon cells, and other materials. Trained technicians at the facility will handle this step to ensure the safe extraction of valuable materials.
Material recovery: The separated components will undergo further processing for material recovery. The glass can be recycled and used in various applications, while the aluminum frames can be melted down and reused. The silicon cells, which contain valuable metals like silver and copper, can be processed to recover these metals for reuse in new PV panels or other electronic devices.
Proper disposal of hazardous materials: PV panels may contain small amounts of hazardous materials, such as lead, cadmium, or antimony. Recycling facilities are equipped to handle these substances safely and ensure they are properly disposed of or recycled in accordance with environmental regulations.
By following these steps and collaborating with specialized recycling facilities, you can contribute to the responsible and environmentally friendly disposal of old photovoltaic panels. Recycling allows valuable materials to be recovered, reduces the demand for raw materials, and minimizes the environmental impact of electronic waste.
BACKGROUND OF THE PROJECT
Efficient PCB Component Dismantling Machine, PrintedCircuit Board Dismantling Ma-chine is used to remove the electronic components on different PCB boards, The drumar made of 6mm thickness #45 steel and its own special technology, which have the characteristics of high temperature resistance, abrasion resistance, safety and reliable,stable performance, high precision, durability. It is a good tool for PCB recycling plant.
APPLICATION RAW MATERIALS
WORK VIDEO
WORKING PRINCIPLE
Dismantling machine body---Electronic Component screen ---Magnetic Separator
1. PCB dismantling machine body: Dismantlle the electronic component from mother board, As for the tin, we also can recycle it.
2. Electronic component screen: Classify the similar size electronic components in one side.
3. Magnetic separator: Further classify these components which include iron or not.
FINAL PRODUCT
FEATURE
Mother board and components can be proceed respectively in the next step to improve economic benefits.
1. Full automatic working, save labor, 1-2 persons are enough.
2. Tin remove and dismantling components at one step.
3. Automatic temperature control system,controlled by PLC.
4. Large capacity:500kg/h.
5. Operating safety and easily.
6. It can ensure the nature of electronic component and keeps its high recycle value.
7. Friendly to the air environment, all the smoke processing by the waste gas treatment system.
TECHNICAL PARAMETERS
Model
Power(kw)
Weight (kg)
Capacity(kg/h)
Dimension(m)
ZCJ-200
0.75+1.1+3
350+100
200
1.67*0.97*1.4
ZCJ-300
0.75+2.2+3
500+200
300
1.85*1.2*1.52
ZCJ-500
0.75+3+3
800+300
500
2.1*1.27*1.74
TROUBLE SHOOTING
1. If the power is not turned on, check whether the fuse is open, or whether the socket is plugged in properly.
2. Once the temperature controller is turned on, it will display 400°C, please replace the temperature control line.
3. When the temperature rises slowly, please check whether there is no gas in the gas tank.
The automatic PCB electronic component dismantling machine is our new design and research result after many years experience in the PCB recycling field.It can remove the Tin and the electronic components automaticly.It can save a lot of the manul work,one people can operate it easily.Welcome the customers to come and visit us.
The cardboard and facial tissue separator is a piece of equipment specially used to separate cardboard and facial tissue. It is often used in the paper recycling process to improve recycling efficiency and quality. Below is the expertise and equipment technology related to cardboard and facial tissue separators:
Equipment principle: The cardboard and facial tissue separator uses the physical properties of the material and separation technology to separate the mixed cardboard and facial tissue into two different paper types. Commonly used separation methods include vibrating screening, air flow separation and gravity separation.
Vibrating screening: Vibrating screening is a common separation method that uses the power of vibration to separate cardboard and facial tissue by placing mixed paper materials on a vibrating screen. The vibrating screen has different mesh sizes, and the appropriate mesh size can be selected for separation according to needs.
Paper And Plastic Separation And Recycling Production Line
Air Separation: Air separation is a method that uses the power of air flow to separate lightweight facial tissue from heavy cardboard. The material enters the air flow separation chamber through the conveyor belt or pipe. Under the action of the air flow, the facial tissue is blown away, while the cardboard is heavier and will fall to another collection area.
Gravity separation: Gravity separation is a method that uses the density difference of materials to separate cardboard and facial tissue. By adjusting the tilt angle or movement speed of the equipment, the materials are separated in order of density under the action of gravity, thereby achieving separation of cardboard and facial tissue.
Equipment structure: Cardboard and facial tissue separators usually consist of a feeding system, a separation system and a collection system. The feeding system is used to input mixed paper materials into the equipment, the separation system uses corresponding separation technology to separate cardboard and facial tissue, and the collection system is used to collect the separated paper.
Automated controls: Many cardboard and facial tissue separators are equipped with automated control systems that monitor and adjust equipment operating parameters to ensure an efficient separation process. The automated control system can realize functions such as automatic opening and closing of equipment, real-time monitoring and adjustment of separation effects, etc.
Scope of application: The cardboard and facial tissue separator is suitable for recycling stations, waste paper processing plants, paper manufacturing plants and other places to process recycled paper materials. It can improve the quality and recycling rate of recycled paper and reduce the cost and environmental impact of waste paper disposal.
It is important to note that the technical parameters and operating details of specific cardboard and facial tissue separators may vary between different equipment manufacturers and models. When selecting and operating a cardboard and facial tissue separator, it is recommended to refer to the technical specifications and operating manual provided by the equipment manufacturer to ensure correct and safe use.
With the rapid development of the electronics industry, a large number of copper-aluminized heat sinks that have ended their service life have formed waste resources, which contain valuable copper and aluminum materials. Efficient recycling of copper and aluminum within these radiators is critical for resource conservation and environmental protection. In this regard, we introduce some of the main equipment and technologies that enable efficient recycling of radiators.
First, for preliminary crushing, we use a mechanical crusher with adjustable crushing strength. This equipment can break the radiator into block or flake debris with a size of 20-50mm, thereby achieving preliminary separation.
Next, we used magnetic separation technology. Using a magnetic separator with a strong DC magnetic field, we can separate the iron materials in the radiator, leaving only precious copper and aluminum.
The third step is air flow separation. We use the difference in mass density of aluminum and copper to perform fine separation with the help of an air flow separator. Through this method, we can obtain pure copper and aluminum materials, laying the foundation for subsequent recycling.
Finally, we use electrolytic extraction technology. We collect the high-purity aluminum slag and copper slag that have been finely separated in the previous steps and send them into the electrolytic cell. In a high-current electrolysis process, aluminum and copper can be extracted with a purity of up to 99.9% using aluminum and copper as cathodes.
The copper and aluminum radiator crushing and sorting equipment developed by SUNY GROUP can efficiently recover copper and aluminum materials in radiators through multiple steps such as mechanical crushing, magnetic separation, air flow separation and electrolytic extraction, and make them better recycled Reuse value. We are committed to providing advanced equipment and professional solutions to meet our customers’ needs. If you are interested in our equipment or have further needs, please feel free to contact us. We will serve you wholeheartedly and support your business development.
In the context of environmental protection and sustainable resource utilization, we believe that efficient recycling of materials within copper and aluminum radiators not only has important economic value, but can also bring positive impacts to society and the environment. We look forward to working with you to drive a sustainable future.