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Author: zzsuny

Categories
News

Scrap Tyre Wires Shredder Machine

Scrap Tyre Wires Shredder Machine

Waste tires have a complex structure and high strength, making direct processing difficult. Dual-shaft shredders are specifically designed for this type of high-strength waste. The equipment uses a high-torque cutter shaft to quickly shred the tires into uniform rubber blocks, ensuring processing efficiency while avoiding excessive stretching and equipment wear.

During the shredding process, a rotating screen simultaneously controls the size of the rubber blocks. Only particles meeting the standard are discharged, ensuring smoother subsequent separation steps. The core objective of this step is to transform the entire tire into stable rubber blocks suitable for the next processing stage.

Scrap Tyre Wires Shredder Machine

Scrap Tyre Wires Shredder Machine

Tires contain a large number of high-strength steel wires, which must be separated to obtain high-purity rubber. After the rubber blocks enter the steel wire separator (also known as a heavy-duty shredder), they are further crushed and physically separated to efficiently separate the rubber from the steel wires.

The separated rubber particles are clean and uniform in size, and can be directly used in industries such as recycled rubber granules, track materials, floor mats, and vibration-damping bricks. The separated steel wires can also enter the metal recycling system, further improving overall recycling efficiency.

Its advantages include:

• High processing capacity, easily handling both whole and cut tires

• Precise shredding and separation, resulting in high-purity rubber granules

• Stable operation and low maintenance costs

• Rapidly improves raw material utilization efficiency and economic benefits

If you need information on equipment pricing, capacity specifications, or complete tire recycling solutions, please feel free to contact us. We will provide you with more professional technical support and detailed information.

Categories
News

Shredded UBC Drying and Decoating Furnace

Shredded UBC Drying and Decoating Furnace

In the aluminum can (UBC) recycling industry, the paint removal process is the core step in achieving high-quality recycled aluminum. A complete paint removal process not only reduces aluminum loss during the smelting stage but also significantly improves production safety and yields cleaner, more marketable recycled aluminum. To process crushed UBC material, a drying paint removal furnace is an indispensable piece of specialized equipment.

Shredded UBC Drying and Decoating Furnace

Shredded UBC Drying and Decoating Furnace

In practical applications, the ink, coatings, and organic matter on the surface of UBC can affect the purity of subsequent smelting and can even cause safety hazards such as increased flue gas volume and internal furnace deflagration. Therefore, how to efficiently remove the coating is a problem that recycling companies must solve. For crushed aluminum can material, the most mature and reliable method currently is to use a paint removal furnace employing pyrolysis, also known as a rotary kiln paint removal system. This equipment utilizes the principle of high-temperature pyrolysis to decompose the organic coating on the aluminum surface into volatile gases in a closed environment, thereby completely removing the surface paint layer.

During the pyrolysis process, the material slowly rolls and is heated evenly, causing the paint layer to peel off quickly without damaging the aluminum substrate. The generated waste gas enters the waste gas treatment system at the rear of the furnace, where pollutants are thoroughly removed through incineration, filtration, and cooling, ensuring emissions meet standards and maintaining a clean production environment. The resulting aluminum is clean and uncoated, with lower smelting losses and significantly improved recycled aluminum quality.

For recycling plants looking to improve recycling efficiency and aluminum quality, the UBC drying and paint stripping furnace is a key investment that directly enhances the value of the production line. Please feel free to contact us if you would like to learn about specific equipment costs, parameters, and process configurations.

Categories
Case

South African Customer’s Circuit Board Recycling Equipment Site

South African Customer's Circuit Board Recycling Equipment Site

South African Customer's Circuit Board Recycling Equipment Site

South African Customer’s Circuit Board Recycling Equipment Site

Categories
News

Compressor Shell Opening Machine Plasma Cutter

Compressor Shell Opening Machine Plasma Cutter

Compressors contain abundant metal and electronic components, making them a highly valuable part of electrical equipment recycling. To achieve efficient recycling and environmentally friendly reuse, SUNY GROUP has developed the Compressor Shell Opening Machine (Plasma Cutter), an intelligent device specifically designed for compressor dismantling, significantly improving recycling efficiency and safety.

Intelligent Plasma Cutting: Efficiently Dismantling Compressor Shells

This equipment utilizes advanced plasma cutting technology to quickly and precisely cut compressor shells of various sizes and shapes. Compared to traditional mechanical cutting methods, plasma technology offers advantages such as faster cutting speeds, a smaller heat-affected zone, and smoother cuts, making it easier to open the shells of air conditioner compressors, refrigerator compressors, and other similar components. Operators can freely set cutting parameters and directions according to the compressor’s shape, achieving personalized automatic cutting. The entire process is safe, stable, and efficient, avoiding the risks of sparks and secondary pollution.

Compressor Shell Opening Machine Plasma Cutter

Compressor Shell Opening Machine Plasma Cutter

Adjustable Cutting Modes: Meeting Diverse Needs

The equipment supports multiple cutting modes, allowing for flexible adjustment of cutting frequency and path based on different compressor types. For example, refrigerator compressors can be opened in one circular cut, while air conditioner compressors can be completely separated using a combination of upper and lower double-circle cutting and vertical cutting, making it easier to remove the internal stator and rotor. Controlled by a PLC touch system, the entire process is automated, significantly reducing manual intervention and improving operational safety and production efficiency.

Safe, Reliable, Environmentally Friendly, and Highly Efficient Recycling Equipment

The machine features a rational structural design, including a main frame, electrical control system, plasma power supply, lifting device, clamping mechanism, rotating device, and fume treatment system. Equipped with a complete smoke and dust removal system, the fumes generated during cutting are treated immediately to ensure environmental compliance. The equipment not only improves the automation and precision of compressor dismantling but also effectively helps companies achieve green recycling and resource reuse.

The plasma compressor casing cutter is an indispensable high-tech equipment in the compressor recycling industry chain, providing waste electrical and electronic equipment recycling companies with a safer, more efficient, and more environmentally friendly solution.

For equipment details or technical parameters, please feel free to contact us.

Categories
Products Shredder Equipment

Spiral Shredder for Soft Materials

Spiral Shredder for Soft Materials

BACKGROUND AND PAIN POINTS ADDRESSED

Traditional shredders processing soft or fibrous materials commonly suffer from high noise levels, blade entanglement, inconsistent discharge, and frequent maintenance. This is particularly evident in sectors like plastic packaging, waste textiles, and agricultural films, where balancing production efficiency and equipment longevity proves challenging. The spiral shredder for soft materials was developed specifically to address these industry challenges. Its low-speed operation and specialized blade design reduce dust and noise while effectively preventing entanglement and ensuring stable discharge. This significantly enhances continuous processing capability and environmental friendliness.

STRUCTURAL PRINCIPLES

Structural Principles

The core consists of a low-speed, high-torque screw rotor combined with hook-shaped alloy blades. Feed material is progressively drawn, torn, sheared, and compressed by the spiral blades to achieve multidimensional shredding. A heavy-duty motor and reduction system deliver continuous, stable power, while the thick steel frame ensures long-term operation under high loads. Discharge size (10mm–50mm) is flexibly controlled by replacing screens or adjusting chamber length to meet diverse process requirements.

APPLICABLE MATERIALS

APPLICABLE MATERIALS

This machine processes diverse soft solid wastes: discarded garments, woven bags, plastic films, agricultural mulch, PP strapping bands, pet pads, and other rollable packaging materials. It delivers uniform, controllable discharge, serving as a pre-treatment stage for subsequent washing, pelletizing, compaction, or incineration—achieving volume reduction and efficient conveying.

MACHINE ADVANTAGES

MACHINE ADVANTAGES

Low Noise & Dust: Low-speed cutting significantly reduces dust and noise, making it suitable for workshops with stringent environmental requirements.

Robust Torque: A high-power motor paired with a heavy-duty gear reducer ensures continuous high-load operation.

Anti-Tangling Design: Spiral blades deliver a strong gripping force, effectively processing prone-to-tangle materials like fabrics and ropes.

Adjustable Output: Screen replacement enables variable particle sizes, flexibly adapting to downstream processes.

Easy Maintenance & Long Service Life: Modular structure facilitates cleaning and replacement, reducing operational costs.

This spiral shredder balances stability, durability, and adaptability, providing an efficient and reliable solution for soft material recycling and reuse.

Categories
News

Three-Stage Glass Crushing and Sorting Recycling Machine

Glass Bottle Crusher

This three-stage glass crushing and sorting recycling equipment is designed for the efficient recycling of various types of waste glass, including beverage bottles, glass jars, and architectural glass, enabling rapid crushing and precise grading. With increasing environmental awareness and the widespread use of recycled resources, this compact yet powerful machine is becoming an essential production tool for glass recycling companies and processing plants.

The equipment employs an advanced three-stage crushing and screening system, capable of efficiently processing and finely grading glass. The first stage uses a high-strength crusher to pulverize whole bottles of glass into small pieces; the second stage further refines the fragments, making the particles more uniform; the third stage utilizes a built-in screening system to separate the crushed glass into three different particle sizes—coarse, medium, and fine—suitable for direct application in glass remanufacturing, building materials, or decorative filling.

Three-Stage Glass Crushing and Sorting Recycling Machine

Three-Stage Glass Crushing and Sorting Recycling Machine

Despite its compact size, this equipment boasts powerful performance. Its robust structural design and intelligent control system ensure stable operation over extended periods. The fully enclosed structure effectively prevents dust leakage, maintaining a clean and safe working environment. Major components are constructed from high-strength, wear-resistant materials, suitable for long-term high-load operation and offering a longer service life.

Easy operation and maintenance are major highlights of this equipment. It’s suitable for both small and medium-sized recycling stations and large-scale recycling centers. The modular design allows for quick parts replacement and low maintenance costs. Users can also flexibly adjust the crushing intensity and screening parameters according to actual production needs to achieve ideal crushing and sorting results while reducing energy consumption.

This glass recycling system not only improves recycling efficiency but also helps businesses practice sustainable development. Precise particle size classification allows recycled glass to be directly used in multi-industry production without additional processing, significantly improving economic efficiency. At the same time, the equipment operates quietly, efficiently, and with low energy consumption, meeting modern environmental standards.

If you are looking for a stable, efficient, and environmentally friendly small-scale glass recycling system, this three-stage glass crushing and sorting recycling system is an ideal choice. Please contact us for detailed configuration, processing capacity, and pricing information, as well as comprehensive technical support and solutions.

Categories
Products

Wind Turbine Blade Recycling Machine

Wind Turbine Blade Recycling Machine

With the rapid growth of global wind power installed capacity, a large number of retired wind turbine blades face the problem of stockpiling and landfilling. The blades are mainly composed of composite materials such as glass fiber, resin, and balsa wood, and traditional treatment methods are difficult to implement in an environmentally friendly and efficient manner. Therefore, the development of wind turbine blade recycling equipment can not only reduce environmental pollution but also achieve resource recycling, aligning with the trend of green circular economy development.

STRUCTURAL PRINCIPLES

Structural Principles

The entire production line consists of a twin-shaft crusher, a hammer crusher, a separator, a gravity separator, and a pulse dust removal system.

Primary and Secondary Twin-Shaft Crusher: Coarsely crushes the whole blade into smaller pieces.

Hammer Crusher: Further refines the material and controls particle size through a screen. Sorting machine: Separates glass fiber powder of different sizes.

Gravity separator: Separates lightweight balsa wood from large bundles of glass fiber.

Pulse jet dust collector: Highly efficient dust removal, capturing dust particles ≥0.3 microns, ensuring a clean production environment.

The entire line is intelligently controlled by a PLC, achieving automated operation, fault alarms, and a bilingual operating interface.

RECYCLED MATERIALS

Wind Turbine Blade Structure

Through three-stage crushing and three-step sorting, the recycled materials mainly include:

Short glass fiber bundles: Used for plastic reinforcement, insulation materials, etc..

Long glass fiber bundles: Can be reused in composite panels or structural materials;

Basa wood: Can be used in lightweight building materials, composite core materials, etc.

The overall line recycling rate can reach over 95%, significantly improving the resource utilization level of waste wind turbine blades.

Recycled Materials

MACHINE ADVANTAGES

Wind Turbine Blade Recycling Machine

Intelligent Control System: PLC automated operation, safe and efficient;

High Recovery Rate: Multi-stage sorting technology, high purity of recovered materials;

Low Dust Emissions: Dual-pulse dust collector, superior environmental performance;

Modular Design: Convenient installation and maintenance, small footprint.

Economical and Environmentally Friendly: Enables resource recycling of waste wind turbine blades, in line with the concept of sustainable development.

Categories
Products Scrap Metal Recycling Equipment

Plasma Compressor Shell Cutting Machine

Plasma Compressor Shell Cutting Machine

BACKGROUND OF THE PROJECT

The plasma compressor cutting machine is an intelligent device designed specifically for disassembling air conditioner and refrigerator compressor casings. Using plasma cutting technology, it efficiently cuts through the casing and quickly separates the stator and rotor, achieving safe, precise, and automated operation.

WORKING PRINCIPLE

The machine operates fully automatically via a PLC control system. The compressor is secured in a clamping mechanism, and rotating components precisely position it. Three cutting modes are available, depending on the model: single-circle cutting for refrigerator compressors opens the top cover, while double-circle cutting with vertical cutting for air conditioner compressors allows for complete disassembly. The plasma cutting head generates a high-temperature arc, which rapidly cuts through the metal casing and easily removes the internal stator and rotor. A fume removal system ensures a clean and safe operating environment during the cutting process.

Disassembled Compressor

MACHINE ADVANTAGES

Plasma Compressor Shell Cutting Machine

Efficient and Fast: Compressor cutting can be completed in 30 seconds, significantly improving work efficiency.

Multi-Mode Cutting: Three cutting modes are available, compatible with different compressor models.

Intelligent Operation: PLC touch screen control, highly automated.

Safe and Environmentally Friendly: Enclosed cutting machine with smoke treatment system, no open flames, for greater safety.

Reasonable Structure: Integrated design, easy maintenance, and stable and reliable performance.

Categories
Products Scrap Metal Recycling Equipment

Scrap Metal Crushing and Sorting Line

Scrap Metal Crushing and Sorting Line

BACKGROUND OF THE PROJECT

With the continuous advancement of industrialization and urbanization, society’s demand for metal resources continues to grow, while the volume of scrap metal generated has also surged dramatically. Traditional methods of landfill disposal or crude processing not only waste renewable resources but also cause severe environmental pollution. Against this backdrop, metal shredding and sorting production lines have emerged. Through efficient mechanical crushing and physical sorting technologies, these systems enable the harmless treatment and high-purity recovery of various mixed scrap metals. This approach achieves resource reuse while balancing energy conservation, emission reduction, and economic value.

STRUCTURAL PRINCIPLE

STRUCTURAL PRINCIPLE

STRUCTURAL PRINCIPLE

First, the dual-shaft shredder coarsely breaks large metal items into chunks. These are then reduced to small particles through high-speed hammering in the metal crusher. Subsequently, materials enter the zigzag air classifier for density-based separation of light and heavy substances. Iron impurities are removed via the magnetic separator, while the drum screen sorts particles by size. Finally, the eddy current separator thoroughly separates non-ferrous metals like copper and aluminum from plastics, yielding high-purity metal raw materials.

APPLICABLE MATERIALS AND OUTPUT

Suitable for scrap automotive bodies, appliance casings, waste aluminum, copper, iron, and mixed metal scraps. Output features uniform particle size and high purity, achieving over 98% metal separation efficiency. Iron, aluminum, copper, and non-metals can be separately recycled, providing premium raw materials for subsequent smelting and regeneration processes.

APPLICABLE MATERIALS AND OUTPUT

EQUIPMENT ADVANTAGES

Scrap Metal Crushing and Sorting Line

Scientifically designed process ensures high recovery rates; robust and durable construction with simple maintenance; fully automated intelligent control system guarantees stable and reliable operation; equipped with dust removal and noise suppression devices for environmental compliance; customized solutions available based on material type and processing volume to maximize investment returns.

Categories
Case

Belgian Customer Lithium Battery Recycling Production Line

Belgian Customer Lithium Battery Recycling Production Line

Belgian Customer Lithium Battery Recycling Production Line

Belgian Customer Lithium Battery Recycling Production Line

Categories
Products Shredder Equipment

Industrial Glass Crusher Machines

Industrial Glass Crusher Machines

With industrial development and rising living standards, the amount of waste glass generated continues to increase. How can this waste glass be efficiently recycled and reused? SUNY GROUP’s glass crushing and sorting equipment is specifically designed for waste glass recycling, enabling companies to convert glass waste into reusable raw materials, achieve resource recycling, and increase profitability.

Glass Bottle Crusher

STRUCTURAL PRINCIPLE

Glass crushing and sorting equipment integrates crushing and sorting functions for a single-piece operation. The equipment features an efficient crushing mechanism that crushes waste glass into varying particle sizes. It also features a three-layer horizontal screening system and a high-efficiency separation device for intelligent classification of glass particles. By adjusting the crushing structure and screen settings, the equipment can precisely control the output of coarse, fine, and micronized particles to meet the glass particle size requirements of various industrial applications.

APPLICABLE RAW MATERIALS AND PARTICLE CLASSIFICATION

This equipment is suitable for all types of waste glass, including architectural glass, container glass, and industrial waste glass. After crushing and sorting, it produces coarse, fine, and micronized particles, enabling particle grading and screening. These granules can be used in a variety of applications, including building materials, recycled glass products, and industrial fillers, maximizing the utilization of waste glass resources.

APPLICABLE RAW MATERIALS AND PARTICLE CLASSIFICATION

EQUIPMENT ADVANTAGES

Multi-Function Integration: Crushing, pulverizing, and sorting are completed in one step, saving equipment investment and space.

Controllable Particle Size: By adjusting the screen and crushing mechanism, the glass particle size can be customized to suit different applications.

Easy Maintenance: The modular design facilitates cleaning and repair, reducing operating costs.

Stable Operation: High-quality motors and vibration-damping systems ensure stable, efficient operation over the long term.

Increasing Resource Value: Converting waste glass into high-value-added renewable materials creates a win-win for both the economy and the environment.

Categories
Copper Wire Recycling Machine Products

Jelly Filled Cable Recycling Machine

Jelly Filled Cable Recycling Machine

BACKGROUND OF THE PROJECT

With the rapid development of global communications and power infrastructure, the amount of discarded cables (especially jelly-filled cables containing waterproof grease) has increased dramatically. Traditional incineration or simple recycling methods are not only inefficient but also cause serious environmental pollution. To address this problem and respond to global calls for sustainable resource utilization and environmental protection, a highly efficient, low-pollution jelly cable recycling line has emerged that is capable of separating copper and plastic with high purity.

Jelly Filled Cable Recycling Machine

STRUCTURAL PRINCIPLE

The recycling line utilizes a combined process of “primary crushing + vibrating screen and magnetic separation + flotation separation + fine crushing + shaker density separation.” The specific process is as follows:

Primary Crushing: Scrap jelly cables are crushed to approximately 2-3 cm in size using a wire separator.

Screening and Magnetic Separation: The material is subjected to a vibrating screen for particle size classification, followed by a magnetic separator to remove ferrous metal impurities (including iron).

Flotation Separation: The crushed cables enter a flotation tank, where water flotation separates the plastic sheathing, including any that may have been broken during the primary crushing.

Fine Crushing: After plastic separation, the material passes through a screw conveyor and enters a knife crusher for further fine crushing to approximately 2mm particles.

Shaking Table Sorting: The finely crushed material enters a shaking table, where the density difference between copper and plastic is utilized for final separation, resulting in high-purity copper and clean plastic.

APPLICATION RAW MATERIALS

This recycling line is primarily used to process discarded jelly-filled cables. These cables are typically filled with a jelly-like waterproof grease. The line is designed to efficiently process jelly-filled cables of various specifications and sizes.

Waste Introduction (Jelly-Filled Cable)

FINAL PRODUCT

The recycling line ultimately produces high-purity copper particles and clean plastic particles.

Copper Particle Purity: Thanks to high-precision shaker separation, copper purity can reach 99% or higher.

Post-Processing: The separated copper particles are dehydrated in a dehydrator and then dried in a dryer with high-efficiency hot air to ensure clean and uniform copper particles.

Output Description (Pure Copper)

FEATURE

High Recovery and High Purity:

A combined process ensures high recovery rates for copper and plastic sheathing with minimal losses.

The final copper particle purity can reach 99% or higher.

High Automation and Low Cost:

The equipment is equipped with a centralized PLC control system, enabling intelligent and automated management of the entire production line.

A user-friendly interface allows for flexible parameter adjustment, ensuring efficient and stable operation and reducing labor costs.

Environmentally Friendly and Low Emissions:

Water recycling technology is used to achieve environmentally friendly and low-emission operations.

Design Flexibility:

The equipment’s flexible design allows for efficient processing of jelly cables of varying sizes.