Mobile Dual Shaft Shredder Machine

BACKGROUND AND PAIN POINTS ADDRESSED

With increasingly stringent global resource recycling and environmental regulations, traditional stationary crushing equipment faces challenges such as high transportation costs and low efficiency when dealing with large quantities of dispersed and complex materials on-site. SUNY GROUP’s mobile tracked industrial shredder integrates feeding, crushing, conveying, and power systems into a single unit. Thanks to its superior mobility, it brings the crushing operation directly to the material site, greatly simplifying the processing workflow and becoming a significant innovation in the field of solid waste resource utilization.

This equipment features a heavy-duty crawler chassis with a large slope design, providing robust obstacle-crossing and climbing capabilities, with a maximum travel speed of 1km/h. The shredding main unit is equipped with alloy cutting tools that have an outer diameter of 600mm, ensuring superior cutting efficiency. The main power transmission system utilizes a hydraulic transmission mode and incorporates pressure detection and protection functions to guarantee safe and stable operation. Additionally, an optional suspended magnetic separator is available to effectively remove ferrous impurities from the raw materials, enhancing material purity and increasing durability. The machine supports both remote controller and manual operation, and comes with a remote diagnosis function for easy maintenance.

APPLICABLE MATERIALS

The Mobile Dual Shaft Shredder Machine is engineered to process a vast and complex range of solid waste for volume reduction, pre-treatment, and resource recovery.

Applicable Materials: Car bodies, tires, engine blocks, scrap furniture, iron drums, radiators, textiles, clothes, plastic pallets, wood trays, waste cables, plastic film, circuit boards, spring mattresses, and other industrial scraps.

Output: The shearing action results in uniformly sized, higher-density shredded materials, which are easier to handle for subsequent recycling, incineration, or landfilling, thus maximizing the economic value and processing efficiency of the waste.

STRUCTURE AND WORKING PRINCIPLE

The main structure includes the Hopper , Shredding Host (with wear-resistant alloy tools), Crawler Chassis (heavy-duty design), Foldable Conveyor (high stacking height and strong conveying capacity), Dedicated Power Unit, Hydraulic Transmission System, and PLC Control System. Customization for Planetary Reducers is also supported.

Raw material is fed into the shredding host via the hopper, where the hydraulically driven dual-shafts perform low-speed, high-torque shearing and tearing actions. This dual-shaft shearing working principle is highly effective for processing large, tough, and easily-tangled materials. The shredded material is then discharged by the foldable conveyor. The entire process is precisely controlled by the PLC system, which uses pressure detection systems to monitor the load on transmission parts in real-time. Safety protection functions are instantly activated upon overload, ensuring the equipment’s operational safety.

MACHINE ADVANTAGES

1. Superior Mobility (Mobile Dual Shaft Shredder Machine): Heavy-duty tracked chassis allows for on-site shredding operations without complex infrastructure.

2. High Reliability and Safety: Hydraulic transmission system with built-in protection features; pressure detection systems ensure safe and stable operation.

3. Efficient Shredding Performance: Equipped with wear-resistant alloy tools and a dual-shaft shearing design for high cutting efficiency and relatively low energy consumption.

4. Integrated Design: Integrates feeding, shredding, power, and conveying, offering high integration and flexible site transfers.

5. Remote Intelligent Control: Supports remote and manual operation, complete with remote diagnosis for convenient operation and maintenance.